Global Automation Control Components and Devices Market Size, Share and Trends Analysis Report – Industry Overview and Forecast to 2033

Global Automation Control Components and Devices Market Segmentation, By Type (Relays/Couplers, Connectors, Switches, Others), Application (Automotive, Manufacturing, Oil and Gas, Energy and Power, Mining and Metals, Electronics and Semiconductor, Aerospace and Aviation, Military Defence, Government)- Industry Trends and Forecast to 2033

Global Automation Control Components and Devices Market Size

• The global Automation Control Components and Devices Market size was valued at USD 85.52 million in 2025 and is projected to reach USD 184.66 million by 2033, growing at a CAGR of 10.10% during the forecast period.
• The market expansion is primarily driven by increasing industrial automation, the integration of IoT technologies, and the rising demand for energy-efficient and reliable control systems across manufacturing and commercial sectors.
• Additionally, the growing need for real-time monitoring, predictive maintenance, and enhanced operational efficiency is encouraging the adoption of advanced automation components, such as sensors, controllers, and actuators, thereby supporting the robust growth of the industry.

Global Automation Control Components and Devices Market Analysis

• Automation control components and devices, including sensors, actuators, controllers, and industrial switches, are essential for modern manufacturing, building automation, and energy management systems due to their ability to enhance operational efficiency, ensure precision, and enable real-time monitoring across industrial and commercial settings.
• The growing adoption of industrial automation, IoT-enabled systems, and smart manufacturing solutions is the primary driver of demand, as businesses seek to optimize production processes, reduce downtime, and improve energy efficiency.
• North America dominated the Global Automation Control Components and Devices Market with the largest revenue share of 34% in 2025, driven by early adoption of industrial automation, high investments in smart infrastructure, and a strong presence of leading market players. The U.S. recorded significant growth in automation component installations, particularly in manufacturing plants and commercial buildings, supported by advancements in AI, robotics, and predictive maintenance technologies.
• Asia-Pacific is expected to be the fastest-growing region in the Global Automation Control Components and Devices Market during the forecast period due to rapid industrialization, increasing adoption of smart factories, and rising infrastructure investments in countries such as China and India.
• The switches segment dominated the market with the largest revenue share of 41.5% in 2025, owing to its widespread application in controlling electrical circuits across industrial, commercial, and residential automation systems.

Report Scope and Global Automation Control Components and Devices Market Segmentation       

Global Automation Control Components and Devices Market Trends

Enhanced Operational Efficiency Through AI and Predictive Automation

• A significant and accelerating trend in the global Automation Control Components and Devices Market is the increasing integration of artificial intelligence (AI) and machine learning (ML) with industrial automation systems. This convergence is enhancing operational efficiency, predictive maintenance capabilities, and real-time decision-making across manufacturing, energy, and commercial sectors.

  • For instance, Siemens’ SIMATIC controllers and ABB’s industrial automation solutions incorporate AI-driven analytics to optimize production processes, detect anomalies, and reduce unplanned downtime. Similarly, Rockwell Automation’s FactoryTalk platform leverages machine learning to provide predictive insights and automated adjustments for improved throughput and energy efficiency.

• AI integration in automation components enables systems to learn operational patterns, optimize resource allocation, and provide intelligent alerts for maintenance or safety issues. For example, Emerson Electric’s sensors and controllers can analyze equipment performance trends and predict failures before they occur, minimizing costly interruptions.
• The seamless integration of automation components with industrial IoT platforms facilitates centralized control over entire production lines, energy management systems, and building automation networks. Through a unified interface, operators can monitor and manage sensors, actuators, and controllers in real time, enhancing productivity and operational visibility.
• This trend toward more intelligent, adaptive, and interconnected automation systems is reshaping industry standards and expectations. Companies such as Mitsubishi Electric and Omron are developing AI-enabled controllers and actuators with predictive maintenance, energy optimization, and automated decision-making capabilities to meet the evolving demands of smart factories and industrial environments.
• The demand for automation control components that incorporate AI and predictive analytics is growing rapidly across manufacturing, energy, and commercial sectors, as organizations increasingly prioritize efficiency, reliability, and intelligent system integration.

Global Automation Control Components and Devices Market Dynamics

Driver

Growing Demand Driven by Industrial Automation and Smart Manufacturing Adoption

• The increasing focus on operational efficiency, cost reduction, and digital transformation across industries is a significant driver for the heightened demand for automation control components and devices.

  • For instance, in March 2025, Rockwell Automation announced the launch of a new AI-enabled controller series designed to optimize production lines and integrate seamlessly with IIoT platforms. Strategies such as these by key industry players are expected to drive market growth during the forecast period.

• As manufacturers and commercial enterprises aim to improve productivity, reduce downtime, and ensure predictive maintenance, advanced automation components such as sensors, actuators, and programmable controllers provide critical solutions for real-time monitoring, process optimization, and fault detection.
• Furthermore, the growing adoption of smart factories, Industry 4.0 technologies, and interconnected industrial systems is making automation components an integral part of modern manufacturing ecosystems, enabling seamless integration with IIoT platforms and industrial software.
• Features such as remote monitoring, predictive maintenance, energy management, and centralized control through industrial automation platforms are key factors propelling the adoption of these devices across manufacturing, energy, and commercial sectors. The trend towards modular and user-friendly automation solutions further supports market expansion.

Restraint/Challenge

Concerns Regarding Cybersecurity and High Implementation Costs

• Concerns surrounding cybersecurity vulnerabilities in connected industrial devices, including automation control components, pose a significant challenge to broader market adoption. As these components increasingly rely on network connectivity and software platforms, they are susceptible to cyberattacks, data breaches, and operational disruptions, raising concerns among manufacturers and facility operators.

  • For instance, reports of ransomware attacks targeting industrial control systems have made some enterprises hesitant to implement fully connected automation solutions.

• Addressing these cybersecurity concerns through advanced encryption, secure authentication protocols, and regular software updates is crucial for building trust in automation solutions. Companies such as Siemens and ABB emphasize robust cybersecurity measures in their product offerings to reassure clients. Additionally, the relatively high initial cost of advanced automation systems compared to legacy mechanical or manual controls can be a barrier for small and medium-sized enterprises or budget-conscious manufacturers. While entry-level automation components are becoming more affordable, premium solutions with AI-driven analytics, predictive maintenance, and IIoT integration still carry a higher price tag.
• While costs are gradually decreasing, the perceived premium for advanced automation technologies can still hinder widespread adoption, particularly in emerging markets or industries with limited budgets.
• Overcoming these challenges through enhanced cybersecurity protocols, industry training, and cost-effective modular solutions will be vital for sustaining market growth.

Global Automation Control Components and Devices Market Scope

Automation control components and devices market is segmented on the basis of type and application.

• By Type

On the basis of type, the Global Automation Control Components and Devices Market is segmented into relays/couplers, connectors, switches, and others. The switches segment dominated the market with the largest revenue share of 41.5% in 2025, owing to its widespread application in controlling electrical circuits across industrial, commercial, and residential automation systems. Switches provide reliable and efficient control over machinery and processes, ensuring operational safety and precision. The demand for high-performance, durable switches compatible with IoT and smart automation systems further reinforces their market dominance.

The connectors segment is expected to witness the fastest CAGR of 19.8% from 2026 to 2033, driven by the increasing deployment of industrial automation, IIoT networks, and the need for seamless connectivity between sensors, actuators, and controllers. Connectors play a critical role in ensuring signal integrity and stable electrical connections, making them essential in modern smart factories and commercial automation solutions.

• By Application

On the basis of application, the Global Automation Control Components and Devices Market is segmented into automotive, manufacturing, oil and gas, energy and power, mining and metals, electronics and semiconductor, aerospace and aviation, and military, defense, and government. The manufacturing segment dominated the market with a revenue share of 38.7% in 2025, driven by the global shift toward Industry 4.0, smart factories, and automated production lines. Automation components in manufacturing facilitate real-time monitoring, predictive maintenance, and improved production efficiency, which are critical for maintaining competitiveness.

The energy and power segment is projected to witness the fastest CAGR of 18.6% from 2026 to 2033, fueled by growing demand for smart grids, renewable energy integration, and energy-efficient control systems. Automation components enable precise control of power generation, distribution, and monitoring systems, supporting operational efficiency and sustainability goals across the energy sector.

Global Automation Control Components and Devices Market Regional Analysis

• North America dominated the Global Automation Control Components and Devices Market with the largest revenue share of 34% in 2025, driven by strong industrial automation adoption, advanced manufacturing infrastructure, and increasing investments in smart factory technologies.
• Businesses and manufacturers in the region prioritize operational efficiency, predictive maintenance, and real-time monitoring, driving the demand for high-performance automation control components such as sensors, relays, switches, and controllers.
• This widespread adoption is further supported by high technological awareness, early adoption of IIoT and Industry 4.0 solutions, and the presence of major industry players, establishing North America as a leading market for advanced automation components across manufacturing, energy, and commercial sectors.

U.S. Automation Control Components and Devices Market Insight

The U.S. automation control components and devices market captured the largest revenue share of 82% in 2025 within North America, driven by widespread adoption of industrial automation and smart manufacturing solutions. Manufacturers are increasingly prioritizing efficiency, predictive maintenance, and real-time monitoring, boosting the demand for sensors, controllers, switches, and relays. The growing trend of Industry 4.0, coupled with investments in smart factories and IIoT-enabled systems, further propels the market. Moreover, integration of AI, machine learning, and cloud-based monitoring platforms is significantly contributing to operational optimization across the U.S. manufacturing and commercial sectors.

Europe Automation Control Components and Devices Market Insight

The Europe market is projected to expand at a substantial CAGR during the forecast period, primarily driven by stringent industrial safety regulations and increasing demand for energy-efficient automation solutions. Urbanization, the adoption of smart factories, and digitalization initiatives across manufacturing and commercial sectors are fostering market growth. European businesses are also increasingly focused on predictive maintenance, process optimization, and reducing operational downtime, creating strong demand for advanced automation components and integrated control systems.

U.K. Automation Control Components and Devices Market Insight

The U.K. market is anticipated to grow at a noteworthy CAGR during the forecast period, driven by the adoption of smart manufacturing technologies and the need for enhanced operational efficiency. Increasing investments in industrial automation, robotics, and connected factory solutions are encouraging the use of advanced control components. The country’s strong focus on digitalization, coupled with support for IIoT and AI-enabled automation, continues to stimulate market growth across manufacturing, energy, and commercial applications.

Germany Automation Control Components and Devices Market Insight

The Germany market is expected to expand at a considerable CAGR during the forecast period, fueled by rising awareness of industrial efficiency, digitalization, and eco-conscious manufacturing practices. Germany’s well-developed industrial infrastructure, focus on innovation, and adoption of smart factory solutions promote the deployment of automation control components across manufacturing plants, commercial facilities, and energy systems. Integration with IIoT platforms and AI-based predictive maintenance solutions is becoming increasingly prevalent, aligning with local industry standards and operational efficiency goals.

Asia-Pacific Automation Control Components and Devices Market Insight

The Asia-Pacific market is poised to grow at the fastest CAGR of 23% during the forecast period of 2026 to 2033, driven by rapid industrialization, increasing manufacturing output, and technological adoption in countries such as China, Japan, and India. Government initiatives promoting smart manufacturing, coupled with rising investment in energy-efficient and automated systems, are driving adoption. The region is also emerging as a major manufacturing hub for automation control components, making solutions more affordable and accessible, further boosting demand across industrial, commercial, and energy sectors.

Japan Automation Control Components and Devices Market Insight

The Japan market is gaining momentum due to the country’s high-tech industrial landscape, focus on smart factories, and need for operational efficiency. Japanese manufacturers prioritize automation components for real-time monitoring, predictive maintenance, and integration with IIoT-enabled systems. Increasing deployment of AI and robotics in production processes, coupled with strong government support for industrial digitalization, is fueling demand. Additionally, Japan’s emphasis on energy-efficient and reliable automation solutions is driving adoption in both manufacturing and commercial sectors.

China Automation Control Components and Devices Market Insight

The China market accounted for the largest revenue share in Asia-Pacific in 2025, attributed to rapid industrial growth, urbanization, and high adoption of smart manufacturing solutions. China is a leading market for automation control components, with strong demand across manufacturing, energy, and commercial sectors. Government initiatives supporting smart factories, industrial IoT, and energy efficiency, along with the presence of domestic manufacturers, are key factors driving market growth. The availability of cost-effective automation solutions and integration with advanced industrial software platforms further propels the adoption of automation components.

Global Automation Control Components and Devices Market Share

The Automation Control Components and Devices industry is primarily led by well-established companies, including:

• Siemens (Germany)

• Schneider Electric (France)

• Rockwell Automation (U.S.)

• ABB (Switzerland)

• Honeywell (U.S.)

• Mitsubishi Electric (Japan)

• Emerson Electric (U.S.)

• Omron (Japan)

• Bosch Rexroth (Germany)

• General Electric (U.S.)

• Festo (Germany)

• Phoenix Contact (Germany)

• Yokogawa Electric (Japan)

• WEG (Brazil)

• Cognex Corporation (U.S.)

• Keyence (Japan)

• Delta Electronics (Taiwan)

• Fanuc (Japan)

• Rexel (France)

• Siemens Smart Infrastructure (Germany)

What are the Recent Developments in Global Automation Control Components and Devices Market?

• In April 2024, Siemens AG, a global leader in industrial automation and smart infrastructure, launched a strategic initiative in South Africa to strengthen manufacturing efficiency and operational safety through its advanced automation control systems. This program highlights Siemens’ commitment to delivering reliable, cutting-edge solutions tailored to the unique industrial requirements of the region. By leveraging its global expertise and innovative product offerings, Siemens is addressing local automation challenges while reinforcing its position in the rapidly expanding Global Automation Control Components and Devices Market.
• In March 2024, Rockwell Automation, a leading U.S.-based automation company, introduced its next-generation Allen-Bradley ControlLogix 5580 controllers designed specifically for smart factories and industrial process environments. These controllers enhance real-time monitoring, predictive maintenance, and operational efficiency. The launch underscores Rockwell Automation’s focus on developing advanced solutions that improve productivity and reliability across manufacturing and commercial sectors.
• In March 2024, Honeywell International Inc. successfully implemented the Bengaluru Smart Manufacturing Project, aimed at optimizing industrial operations through its automation control components and IoT-enabled monitoring systems. The initiative demonstrates Honeywell’s dedication to utilizing intelligent technologies to enhance efficiency, safety, and sustainability in industrial environments, contributing to the development of smarter manufacturing ecosystems.
• In February 2024, Schneider Electric announced a strategic partnership with the China Industrial Automation Consortium to deploy smart energy and control solutions across multiple manufacturing facilities. This collaboration aims to improve energy efficiency, operational monitoring, and predictive maintenance, highlighting Schneider Electric’s commitment to innovation and enhancing operational effectiveness in industrial automation.
• In January 2024, ABB Ltd. unveiled its ABB Ability™ Smart Sensor suite at Hannover Messe 2024, enabling industrial operators to monitor equipment performance, detect anomalies, and optimize processes remotely. The launch demonstrates ABB’s focus on integrating advanced automation and IoT technologies to provide precise control, operational insights, and enhanced reliability, reinforcing its leadership in the Global Automation Control Components and Devices Market.

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