Supply Chain Ecosystem Analysis now part of DBMR Reports
Market Size in USD Billion
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USD 40.30 Billion |
| USD 60.23 Billion | |
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Global Personal Computer (PC)-Based Automation Market Segmentation, By Components (PLCs, IPCs, HMIs, SCADA, and Others), Offerings (Hardware, Software, and Others), Sales Channel (Direct Sales and Indirect Sales), Industry (Discrete Industry and Process Industry) - Industry Trends and Forecast to 2032
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Attributes
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Personal Computer (PC)-Based Automation Key Market Insights
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Segments Covered
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Countries Covered
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North America
Europe
Asia-Pacific
Middle East and Africa
South America
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Key Market Players
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Market Opportunities
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Value Added Data Infosets
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In addition to the insights on market scenarios such as market value, growth rate, segmentation, geographical coverage, and major players, the market reports curated by the Data Bridge Market Research also include in-depth expert analysis, geographically represented company-wise production and capacity, network layouts of distributors and partners, detailed and updated price trend analysis and deficit analysis of supply chain and demand.
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Growing Adoption of IoT-Enabled PC-Based Automation
Driver
Increased Focus on Industry 4.0
Restraint/Challenge
Complexity of Integration
The market is segmented on the basis of components, offerings, sales channel, and industry.
On the basis of components, the PC-based automation market is segmented into PLCs, IPCs, HMIs, SCADA, and others. The PLCs segment dominated the largest market revenue share in 2024, driven by their established reliability in controlling industrial processes and ease of integration with existing automation setups. PLCs are widely preferred across manufacturing units for their robust performance, flexibility in programming, and ability to handle complex control tasks. Their compatibility with a wide range of industrial sensors and actuators further strengthens their adoption. Continuous advancements in PLC technology, including modular designs and enhanced connectivity options, support their dominance in the market.
The IPCs segment is expected to witness the fastest growth rate from 2025 to 2032, fueled by the rising demand for compact, high-performance computing systems in automation applications. Industrial PCs provide advanced processing capabilities, support for diverse software applications, and seamless integration with IoT and cloud platforms. Their flexibility in handling real-time data processing and analytics makes them particularly attractive for modern, data-driven automation systems.
On the basis of offerings, the PC-based automation market is segmented into hardware, software, and others. The hardware segment dominated the largest market revenue share of 48.3% in 2024, driven by the essential role of physical components such as controllers, industrial PCs, and operator panels in establishing and maintaining automation systems. Hardware investments remain critical for ensuring operational efficiency, reliability, and long-term system performance across industries. Increasing focus on industrial modernization and upgrading legacy systems has further strengthened the demand for hardware offerings.
The software segment is anticipated to witness the fastest growth from 2025 to 2032, driven by the growing need for advanced automation, analytics, and control software. Software solutions provide capabilities such as real-time monitoring, predictive maintenance, and integration with cloud-based platforms, enabling intelligent and connected automation ecosystems. Rising adoption of Industry 4.0 and smart manufacturing initiatives is accelerating software demand, especially for advanced SCADA and HMI applications.
On the basis of sales channel, the PC-based automation market is segmented into direct sales and indirect sales. The direct sales segment dominated the largest market revenue share in 2024, driven by the tendency of large industrial clients to procure automation solutions directly from manufacturers. Direct engagement ensures tailored solutions, better technical support, and streamlined integration with existing systems. Companies often prefer this channel to establish long-term service contracts and reduce dependency on intermediaries.
The indirect sales segment is expected to witness the fastest growth rate from 2025 to 2032, fueled by the expansion of distributors, system integrators, and online platforms. Indirect sales enable small and medium-sized enterprises to access PC-based automation solutions more conveniently. The availability of pre-configured packages, localized support, and flexible financing options through distributors enhances the adoption of indirect sales channels across emerging markets.
On the basis of industry, the PC-based automation market is segmented into discrete industry and process industry. The discrete industry segment dominated the largest market revenue share in 2024, driven by extensive automation adoption in manufacturing sectors such as automotive, electronics, and machinery. Discrete industries rely on PC-based automation for precision, productivity, and efficient assembly-line operations. The ability to customize solutions for varying product lines and manage complex workflows reinforces the dominance of this segment.
The process industry segment is anticipated to witness the fastest growth rate from 2025 to 2032, fueled by increasing automation needs in chemicals, oil and gas, pharmaceuticals, and food and beverage sectors. Process industries benefit from PC-based automation in monitoring continuous production processes, ensuring quality control, and minimizing operational downtime. Growing focus on process optimization, energy efficiency, and regulatory compliance is driving the adoption of advanced automation solutions in this segment.
U.S. PC-Based Automation Market Insight
The U.S. PC-based automation market captured the largest revenue share in 2024 within North America, supported by a growing emphasis on smart manufacturing, predictive maintenance, and automation-driven operational efficiency. Adoption is driven by manufacturers seeking to enhance production reliability and reduce downtime through advanced control systems. The increasing integration of industrial PCs, PLCs, and SCADA systems with software solutions for real-time analytics and cloud connectivity is further propelling market growth. Moreover, U.S. companies’ investments in upgrading legacy automation systems and implementing digital transformation initiatives are accelerating market expansion.
Europe PC-Based Automation Market Insight
The Europe PC-based automation market is projected to expand at a substantial CAGR throughout the forecast period, driven by industrial modernization, stringent safety and efficiency regulations, and rising adoption of Industry 4.0 technologies. Countries such as Germany, France, and Italy are witnessing strong demand for PC-based automation across automotive, electronics, and machinery sectors. European industries are increasingly investing in integrated hardware and software solutions to optimize production workflows, improve energy efficiency, and maintain competitiveness. The trend toward smart factories and connected industrial environments is further supporting market growth.
U.K. PC-Based Automation Market Insight
The U.K. PC-based automation market is anticipated to grow at a noteworthy CAGR during the forecast period, fueled by investments in industrial digitalization, automation modernization projects, and a rising focus on production efficiency. Discrete and process industries are adopting PC-based solutions to enhance monitoring, control, and analytics capabilities. Government initiatives supporting smart manufacturing and technological innovation, alongside the country’s strong manufacturing and process industries, are expected to sustain market growth.
Germany PC-Based Automation Market Insight
The Germany PC-based automation market is expected to expand at a considerable CAGR during the forecast period, driven by the country’s well-developed industrial sector, high adoption of smart manufacturing practices, and focus on automation efficiency. German manufacturers prioritize advanced PC-based solutions to maintain competitive advantage, improve productivity, and comply with stringent regulatory standards. Integration of PLCs, industrial PCs, and SCADA systems with cloud and IoT technologies is increasingly prevalent, reinforcing Germany’s position as a key regional market.
Asia-Pacific PC-Based Automation Market Insight
The Asia-Pacific PC-based automation market is poised to grow at the fastest CAGR during the forecast period of 2025 to 2032, fueled by rapid industrialization, urbanization, and rising adoption of automation technologies in countries such as China, Japan, and India. Growing manufacturing activities, focus on smart factories, and government initiatives promoting Industry 4.0 adoption are driving demand for PC-based automation. Increasing investments in modern infrastructure and the expansion of industrial electronics manufacturing hubs in the region are further accelerating market growth.
Japan PC-Based Automation Market Insight
The Japan PC-based automation market is gaining momentum due to the country’s technologically advanced industrial landscape, high precision manufacturing requirements, and demand for process efficiency. Japanese industries are integrating industrial PCs, HMIs, and SCADA systems with automation software for enhanced real-time monitoring and predictive maintenance. The trend toward smart manufacturing and connected production environments, along with an aging workforce requiring simplified automation solutions, is further boosting adoption.
China PC-Based Automation Market Insight
The China PC-based automation market accounted for the largest revenue share in Asia-Pacific in 2024, driven by the country’s rapid industrial expansion, urbanization, and strong manufacturing base. The push toward smart factories, digital transformation, and Industry 4.0 adoption is increasing demand for PC-based automation solutions. China’s growing focus on high-precision, high-efficiency manufacturing, supported by domestic automation technology providers, is propelling the market across discrete and process industries.
The personal computer (PC)-based automation industry is primarily led by well-established companies, including:
SKU-
To support market growth and help clients navigate the impact of geopolitical shifts, DBMR has integrated in-depth supply chain analysis into its Global Pc Based Automation Market research reports. This addition empowers clients to respond effectively to global changes affecting their industries. The supply chain analysis section includes detailed insights such as Global Pc Based Automation Market consumption and production by country, price trend analysis, the impact of tariffs and geopolitical developments, and import and export trends by country and HSN code. It also highlights major suppliers with data on production capacity and company profiles, as well as key importers and exporters. In addition to research, DBMR offers specialized supply chain consulting services backed by over a decade of experience, providing solutions like supplier discovery, supplier risk assessment, price trend analysis, impact evaluation of inflation and trade route changes, and comprehensive market trend analysis.
Data collection and base year analysis are done using data collection modules with large sample sizes. The stage includes obtaining market information or related data through various sources and strategies. It includes examining and planning all the data acquired from the past in advance. It likewise envelops the examination of information inconsistencies seen across different information sources. The market data is analysed and estimated using market statistical and coherent models. Also, market share analysis and key trend analysis are the major success factors in the market report. To know more, please request an analyst call or drop down your inquiry.
The key research methodology used by DBMR research team is data triangulation which involves data mining, analysis of the impact of data variables on the market and primary (industry expert) validation. Data models include Vendor Positioning Grid, Market Time Line Analysis, Market Overview and Guide, Company Positioning Grid, Patent Analysis, Pricing Analysis, Company Market Share Analysis, Standards of Measurement, Global versus Regional and Vendor Share Analysis. To know more about the research methodology, drop in an inquiry to speak to our industry experts.
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