Europe Cast Films Market Size, Share and Trends Analysis Report – Industry Overview and Forecast to 2033

Europe Cast Films Market Size

• The Europe Cast Films Market size was valued at USD 2.08 Billion in 2025 and is expected to reach USD 2.87 Billion by 2033, at a CAGR of 4.2% during the forecast period
• Cast film is a type of plastic film produced by melting polymer resins and extruding them through a flat die onto a chilled casting roll, resulting in a smooth, uniform film. Cast films are commonly made from materials such as polypropylene (CPP) and polyethylene (PE). The Europe Cast Films Market refers to the production and consumption of flat, extruded plastic films manufactured using the cast film extrusion process, primarily utilizing materials such as polypropylene (PP), polyethylene (PE), and specialty polymers.

Europe Cast Films Market Analysis

• The Europe Cast Films Market represents a vital segment of the region’s flexible packaging and industrial materials landscape, supporting applications across food & beverages, pharmaceuticals, personal care, agriculture, and industrial packaging. Cast films are valued for their superior clarity, uniform thickness, excellent sealing performance, and high production efficiency, making them a preferred alternative to blown films in high-volume and precision packaging applications.
• Market growth is driven by rising demand for flexible packaging, lightweight materials, and sustainable packaging solutions. Increasing consumption of packaged food, ready-to-eat meals, and pharmaceutical products, along with a shift toward recyclable and downgauged materials, is accelerating adoption of cast films across both consumer and industrial sectors.
• The food & beverages industry is expected to remain the dominant end-use segment in the Europe Cast Films Market. Demand is supported by the need for moisture-resistant, high-barrier, and visually appealing packaging that enhances shelf life, ensures product safety, and supports brand differentiation, while also enabling high-speed and cost-efficient packaging operations.
• Germany is projected to lead the Europe Cast Films Market with 17.46% share in 2026 and register the fastest growth of 4.4% during the forecast period. Growth in the region is supported by rapid urbanization, expanding food processing industries, rising consumer goods production, and strong manufacturing bases in Europe.
• U.K. is expected to be the fastest-growing country with a CAGR of 4.9% in the cast film market during the forecast period, driven by rapid urbanization, rising demand for flexible packaging, and expanding food processing and e-commerce industries. Increasing consumption of packaged food, personal care, and pharmaceutical products is accelerating demand for high-performance cast films across the country. Moreover, growth in organized retail, improvements in manufacturing infrastructure, and rising investments in sustainable and recyclable packaging solutions are further supporting market expansion in U.K.
• The Polyethylene (PE) Cast Films segment is anticipated to hold the largest market share 65.13% in 2026, driven by its cost-effectiveness, flexibility, excellent sealability, and recyclability. PE cast films are widely used in food packaging, shrink films, stretch wraps, and agricultural films, making them highly versatile across applications.

Report Scope and Europe Cast Films Market Segmentation    

Europe Cast Films Market Trends

“Rowing Adoption of Recyclable Mono-Material Cast Films”

• The increasing adoption of recyclable mono-material cast films represents a significant growth opportunity for the Europe cast film market. Regulatory pressures, sustainability goals, and consumer awareness are driving demand for packaging solutions that align with circular economy principles. Mono-material cast films, designed to be fully recyclable, address both performance and environmental requirements, offering a viable alternative to multilayer and composite films that face recycling challenges.
• Italian pasta brand Garofalo introduced pasta packaging made from mono‑polypropylene (PP) films created by GT Polifilm using SABIC’s certified circular polypropylene. The resulting mono‑material PP bags can be recycled within existing polypropylene waste streams, demonstrating practical application of mono‑material film in food packaging
• SÜDPACK launched recyclable mono material polypropylene and polyethylene films under its Pure Line product family for coffee packaging. The films offer a recyclable alternative to conventional composite structures while maintaining packaging functionality.

Europe Cast Films Market Dynamics

Driver

Rising Demand for High-Performance Flexible Packaging Solutions

• The Europe Cast Films Market has been significantly propelled by the rising demand for high-performance flexible packaging solutions across key end-use sectors such as food & beverage, personal care, pharmaceuticals, and consumer goods. Flexible packaging formats  including pouches, sachets, overwraps, and laminated structures   are increasingly preferred over rigid counterparts due to their superior combination of lightweight properties, mechanical strength, clarity, and barrier performance, all of which are hallmarks of cast films such as cast polypropylene (CPP) and related structures. This shift stems from evolving consumer preferences toward convenience, extended shelf life, attractive product presentation, and cost efficiencies in transportation and material usage, which rigid packaging often cannot match.
• In 2025, Jindal Poly Films announced a major USD 84 Million investment to expand its Nashik facility with new BOPP, PET, and CPP film production lines. This strategic capital expenditure is explicitly aimed at augmenting capacity for flexible packaging films to meet surging market demand, particularly in food, personal care, and pharmaceutical applications, underscoring industry recognition of flexible packaging as a key growth driver.
• UFlex commissioned an advanced 6.5-meter-wide CPP film line with 18,000 tonnes per annum capacity at its Russia facility in 2024, directly responding to customer requirements for high-performance flexible films used in packaging solutions worldwide. This expansion not only enhances production capability but also reflects strategic alignment with increasing demand for flexible film substrates that deliver enhanced clarity, sealability, and durability.

Restraint/Challenge

Stringent Environmental Regulations on Plastic Usage and Disposal

• Stringent environmental regulations on plastic usage and disposal act as a significant restraining factor for the Europe cast film market. Governments across regions are strengthening policies related to plastic waste management, recycling mandates, and extended producer responsibility frameworks. These regulatory measures are reshaping packaging material selection and influencing investment decisions across the value chain. As regulatory scrutiny intensifies, manufacturers face increased compliance requirements that elevate operational complexity and cost structures.
• South Australia implemented a ban on small single-use plastic items such as soy sauce fish packets and other plastic utensils commonly used in food service and convenience packaging. Regional bans on typical plastic packaging formats place pressure on cast film application segments and drive demand for alternative materials or reformulated films with improved environmental credentials.
• India’s updated single-use plastic regulations require mandatory traceability, extended producer responsibility (EPR) targets, and restrictions on thin plastic films that fall into banned categories. Packaging manufacturers, including those producing cast and flexible films, must adapt processes and material choices to align with these evolving requirements, leading to operational adjustments and compliance investments.

Europe Cast Films Market Scope

The Europe Cast Films Market is segmented into five segments based on material, thickness, packaging format, layer structure, and application

• By Material

On the basis of material, the Europe Cast Films Market is segmented into polyethylene, polypropylene, polyamide, PVC, others. Polyethylene is further segmented into linear low-density polyethylene (LLDPE), low-density polyethylene (LDPE), high-density polyethylene (HDPE). Polypropylene is further segmented into cast polypropylene (CPP), biaxially oriented polypropylene (BOPP). In 2026 the polyethylene segment is expected to dominate the market with a 65.13% market share. Polyethylene dominates the Europe Cast Films Market due to its cost-effectiveness, excellent sealability, flexibility, and recyclability. Rising demand for lightweight, durable, and moisture-resistant packaging in food, consumer goods, and agriculture is driving adoption. Its compatibility with high-speed processing further supports widespread industrial usage.

Polyamide it is anticipated to show the fastest growth with CAGR of 4.6% during the forecast period.  Polyamide cast films are gaining traction owing to their superior mechanical strength, puncture resistance, and high barrier properties against oxygen and aromas. Growing demand for premium food and pharmaceutical packaging requiring extended shelf life and product integrity is significantly accelerating the adoption of polyamide-based cast films.

• By Thickness

On the basis of thickness, the Europe Cast Films Market is segmented into 31–50 microns, up to 30 microns, 51–70 microns, above 70 microns. In 2026, the 31–50 microns segment is expected to dominate the market with a 38.53% market share and it is anticipated to show the fastest growth with CAGR of 4.4% during the forecast period. The 31–50 microns thickness segment is driven by rising demand for downgauged, lightweight packaging that balances material efficiency with mechanical strength. This range offers optimal durability, flexibility, and cost control, making it highly preferred in food packaging, pouches, and multilayer laminates across consumer and industrial sectors.

• By Packaging Format

On the basis of packaging format, the Europe Cast Films Market is segmented into pouches, bags, laminates, wraps, labels. In 2026, the pouches segment is expected to dominate the market with a 39.13% market share and it is anticipated to show the fastest growth with CAGR of 4.6% during the forecast period. The growing popularity of pouches is fueled by demand for convenient, portable, and resealable packaging formats. Cast films enable superior clarity, printability, and barrier performance in pouches, supporting applications in food, beverages, and pharmaceuticals. Their lightweight nature also reduces transportation and material costs significantly.

• By Layer Structure

On the basis of layer structure, the Europe Cast Films Market is segmented into multilayer, monolayer. In 2026, the multilayer segment is expected to dominate the market with a 63.63%market share and it is anticipated to show the fastest growth with CAGR of 4.5% during the forecast period. Multilayer cast films are driven by increasing need for enhanced barrier protection, mechanical strength, and shelf-life extension. Combining different polymers improves performance against moisture, oxygen, and light, making multilayer structures essential for premium food, pharmaceutical, and industrial packaging requiring superior product preservation.

• By  Application

On the basis of application, the Europe Cast Films Market is segmented into food & beverages, industrial, personal care, pharmaceuticals, electricals & electronics, textile, others. In 2026, the food & beverages segment is expected to dominate the market with a 33.66% market share. The food and beverages segment drives cast films demand through rising consumption of packaged, processed, and ready-to-eat products. Cast films provide excellent moisture resistance, seal integrity, and visual appeal, helping extend shelf life and ensure food safety while meeting growing consumer preference for convenient packaging formats.

Pharmaceuticals it is anticipated to show the fastest growth with CAGR of 4.9% during the forecast period.  Pharmaceutical packaging demand is boosting cast films adoption due to the need for high barrier protection, chemical resistance, and contamination prevention. Cast films ensure product stability, dosage safety, and regulatory compliance, making them essential for blister packs, sachets, and medical packaging in a rapidly expanding healthcare sector.

Europe Cast Films Market Regional Analysis

• Germany dominates the Europe Cast Films Market, accounting for the largest revenue share of 17.46% in 2026, supported by its robust industrial ecosystem and leadership in food processing, pharmaceuticals, automotive components, and consumer electronics packaging. The country benefits from advanced extrusion technologies, high automation levels, and strong domestic demand for precision, high-clarity, and performance-oriented cast films. Leading German manufacturers continue to expand production capacity and invest in recyclable, downgauged, and high-barrier cast film solutions to comply with stringent sustainability regulations while meeting evolving customer requirements.
• Spain is witnessing steady growth in the cast film market, driven by expanding food processing industries, rising exports of packaged food products, and increasing demand for flexible packaging solutions. The growth of agriculture-based exports, fresh produce packaging, and stretch film applications in logistics and transportation is accelerating market demand. Furthermore, increasing investments in manufacturing capacity and growing adoption of cost-effective, lightweight packaging materials are supporting cast film market expansion in Spain.
• U.K. is emerging as a high-growth market for cast films in Europe, supported by strong demand from e-commerce packaging, food retail chains, and industrial logistics sectors. Rapid growth in online retail and home delivery services has increased the need for stretch and cling films for packaging and pallet wrapping applications. Additionally, rising focus on sustainable, recyclable, and downgauged film solutions, along with regulatory pressure to reduce plastic waste, is driving innovation and positioning the UK as one of the fastest-growing markets in the European cast film landscape.

Italy Europe Cast Films Market Insight

The Italy Europe Cast Films Market captured the largest share of Europe revenue in 2026, fueled by extensive use in consumer electronics packaging, food processing, and pharmaceutical applications. Major domestic players continue to expand capacity and invest in advanced multilayer and recyclable cast film technologies to meet rising quality and sustainability requirements.

U.K. Europe Cast Films Market Insight

The U.K. Europe Cast Films Market is expected to grow at a steady pace, driven by rising usage in food packaging, pharmaceutical blister packaging, medical applications, and industrial laminates. Strong regulatory emphasis on plastic waste reduction, recyclability, and sustainable packaging is encouraging manufacturers to adopt bio-based materials, lightweight film structures, and recyclable cast film formats. Additionally, the expansion of private-label food brands and increasing demand for convenience packaging continue to support cast film consumption in the U.K.

Europe Cast Films Market Share

The Europe Cast Films Market is primarily led by well-established companies, including:

• Amcor plc (BERRY GLOBAL) (Switzerland)
• UFlex Limited (India)
• Inteplast Group (U.S.)
•  Jindal Films Limited (India)
• OBEN GROUP S.A.C. (Ecuador)
• Bischof + Klein SE & CO. KG (Germany)
• MITSUI CHEMICALS AMERICA, INC. (U.S.)
• Polifilm GmbH (Germany)
• PROFOL GmbH (Germany)
• FUTAMURA CHEMICAL CO, LTD. (Japan)
• Polyplex (India)
• Thai Film Industries Public Limited Company (Thailand)
• SCIENTEX BERHAD (Malaysia)
• Polibak Plastik Film Sanayi Ve Ticaret Aş (Turkey)
• Copol International Ltd (India)
• 3B FILMS LIMITED (India)
• Alpha Marathon Film Extrusion Technologies (U.S.)
• Cloudfilm Packaging Materials Co., Ltd. (China)
• IPG (Canada)
• Kingchuan Packaging (CPP Film) (China)
• PANVERTA CAKRAKENCANA (Indonesia)
• Plastchim-T (Russia)
• Pt. Bhineka Tatamulya Industri. (Indonesia)
• TAKIGAWA CORPORATION (Japan)

Latest Developments in Europe Cast Films Market

• In July, 2025, Inteplast Group has acquired Perga, a plastics film manufacturer based in Walldürn, south-western Germany. The decision marks Inteplast’s first move into Europe and brings Perga into the company’s engineered films division. This development help the company to ear revenue in the company year.
• In June 2025, Amcor has launched a first-of-its-kind, more sustainable Perflex shrink bag with an integrated handle for Butterball’s turkey breast packaging, replacing the traditional net wrap. The new design reduces packaging material and improves production efficiency, eliminating the need for manual netting. Compared with the incumbent packaging, the Perflex bag achieves a 22% reduction in carbon footprint and 22% lower water consumption. This innovation enhances Amcor’s sustainability portfolio by offering a lower-impact packaging solution that meets growing customer and regulatory demand for eco-friendly materials.
• In, August, 2024 Jindal Poly Films to add a new BOPP film production line in India. The expansion is intended to increase output capacity and cater to growing demand in flexible packaging. It strengthens the company’s position in the packaging films market.
• In September 2025, UFlex announced a strategic partnership between Morris Packaging LLC and UFlex Packaging Inc. to deliver an innovative and sustainable woven bag series. The collaboration strengthens UFlex’s presence in the Europen packaging market and expands its sustainable product offerings. This move underscores the company’s focus on innovation and Europe expansion in packaging solutions.

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