Global Automation And Control Market
Market Size in USD Billion
CAGR :
% 
USD
136.25 Billion
USD
294.21 Billion
2024
2032
 Forecast Period |
2025 –2032 |
 Market Size (Base Year) |
USD 136.25 Billion |
 Market Size (Forecast Year) |
USD 294.21 Billion |
 CAGR |
% |
| Major Markets Players |
|
Global Automation and Control Market Segmentation, By Type (Field Devices, Industrial Control Systems, and Others), Product Type (Supervisory Control and Data Acquisition (SCADA), Distributed Control Systems (DCS), Manufacturing Execution System (MES), PLC, Human-Machine Interface (HMI), Programmable Automation Controllers (PAC), RTU, and Others), Application (Oil and Gas, Mining and Metals, Automotive and Transportation, Machine Manufacturing, Electrical and Electronics, Aerospace and Defense and Others), End Use (Residential, Commercial, and Industrial)- Industry Trends and Forecast to 2032
Automation and Control Market Size
- The global automation and control market size was valued at USD 136.25 billion in 2024 and is expected to reach USD 294.21 billion by 2032, at a CAGR of 10.10% during the forecast period
- The market growth is largely fuelled by the increasing adoption of industrial automation, advancements in smart manufacturing technologies, and the rising demand for improved productivity, energy efficiency, and process optimization across various industries including automotive, oil & gas, pharmaceuticals, and electronics
- In addition, the growing deployment of automation systems in infrastructure development, smart cities, and energy management applications is further contributing to the expansion of the global automation and control market
Automation and Control Market Analysis
- The market is witnessing a significant shift toward Industry 4.0, with integration of IoT, AI, and machine learning in industrial control systems enabling real-time monitoring, predictive maintenance, and reduced downtime
- Growth in factory automation, especially in emerging economies, is being driven by labor shortages, rising operational costs, and a push for higher manufacturing output with consistent quality
- North America dominated the automation and control market with the largest revenue share in 2024, driven by the widespread adoption of Industry 4.0 practices, increasing investments in smart manufacturing, and the presence of major technology providers
- Asia-Pacific region is expected to witness the highest growth rate in the global automation and control market, driven by rapid industrialization, government-led digital transformation initiatives, and increasing investments in smart manufacturing infrastructure across countries such as China, India, South Korea, and Japan
- The industrial control systems segment dominated the market with the largest market revenue share in 2024, driven by their critical role in managing, regulating, and automating complex industrial operations. Widely adopted across sectors such as manufacturing, oil and gas, and utilities, industrial control systems enable efficient process automation and centralized monitoring. Their robust performance, scalability, and ability to integrate with emerging digital technologies contribute to their strong market position
Report Scope and Automation and Control Market Segmentation
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Attributes |
Automation and Control Key Market Insights |
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Segments Covered |
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Countries Covered |
North America
Europe
Asia-Pacific
Middle East and Africa
South America
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Key Market Players |
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Market Opportunities |
• Expansion of Industry 4.0 and Smart Manufacturing • Rising Demand for Automation in Emerging Economies |
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Value Added Data Infosets |
In addition to the insights on market scenarios such as market value, growth rate, segmentation, geographical coverage, and major players, the market reports curated by the Data Bridge Market Research also include in-depth expert analysis, geographically represented company-wise production and capacity, network layouts of distributors and partners, detailed and updated price trend analysis and deficit analysis of supply chain and demand. |
Automation and Control Market Trends
“Integration Of Artificial Intelligence (AI) In Automation Systems”
- AI is transforming automation by enabling systems to learn from operational data, recognize patterns, and make intelligent decisions, leading to optimized workflows and resource use
- Integration of AI into SCADA and PLC systems enhances predictive maintenance, reducing unplanned downtimes and extending equipment life
- AI facilitates adaptive process control, where machines adjust to changes in input and operating conditions without manual intervention
- Energy optimization is significantly improved through AI-powered monitoring and forecasting tools that regulate usage based on real-time needs
- The rise in cloud-connected AI solutions is helping manufacturers shift from reactive to proactive maintenance and from manual to autonomous operations
- For instance, Siemens' MindSphere, an AI-based industrial IoT platform, is deployed across multiple factories to perform advanced analytics, predictive diagnostics, and real-time process optimization, increasing overall equipment efficiency
Automation and Control Market Dynamics
Driver
“Rising Adoption of Industry 4.0 Across Manufacturing Sectors”
- Industry 4.0 emphasizes end-to-end digitalization of production, integrating IoT, robotics, and cyber-physical systems into modern manufacturing environments
- Smart factories enable real-time visibility into processes, leading to better resource utilization, traceability, and quality control
- Predictive maintenance powered by data analytics reduces equipment failures and supports continuous operation
- The use of digital twins allows manufacturers to simulate different production scenarios before applying changes in physical systems, reducing risk and cost
- Industry leaders are investing in automation and control technologies to meet demand for high customization and rapid product delivery in a competitive global market
- For instance, Bosch has successfully adopted Industry 4.0 practices across its plants in Germany by integrating AI, IoT, and automation technologies—resulting in measurable improvements in manufacturing agility and throughput
Restraint/Challenge
“High Initial Investment and Integration Complexity”
- Implementing automation systems requires significant capital investment in hardware (PLCs, DCS, sensors) and software, which can deter small and mid-sized enterprises (SMEs)
- Integrating new automation systems into legacy infrastructures demands extensive customization, increasing complexity and project timelines
- Additional costs for skilled personnel training, cybersecurity measures, and ongoing system maintenance further increase the total cost of ownership
- Many industries in developing regions lack sufficient digital infrastructure, delaying full-scale automation rollouts despite growing interest
- Mismatched communication protocols, outdated machinery, and data silos often hinder seamless integration across departments and processes
- For instance, In India, several textile and food processing SMEs are postponing automation upgrades due to high initial setup costs and technical difficulties in synchronizing modern PLCs with older production equipment
Automation and Control Market Scope
The market is segmented on the basis of type, product type, application, and end use.
• By Type
On the basis of type, the automation and control market is segmented into field devices, industrial control systems, and others. The industrial control systems segment dominated the market with the largest market revenue share in 2024, driven by their critical role in managing, regulating, and automating complex industrial operations. Widely adopted across sectors such as manufacturing, oil and gas, and utilities, industrial control systems enable efficient process automation and centralized monitoring. Their robust performance, scalability, and ability to integrate with emerging digital technologies contribute to their strong market position.
The field devices segment is expected to expected a fastest growth rate from 2025 to 2032, fuelled by the rising demand for real-time data acquisition and machine-level automation. These devices, including sensors and actuators, are becoming increasingly vital in smart manufacturing environments that prioritize data-driven decision-making, remote diagnostics, and predictive maintenance.
• By Product Type
On the basis of product type, the market is segmented into Supervisory Control and Data Acquisition (SCADA), Distributed Control Systems (DCS), Manufacturing Execution System (MES), Programmable Logic Controller (PLC), Human-Machine Interface (HMI), Programmable Automation Controllers (PAC), Remote Terminal Units (RTU), and others. The PLC segment held the largest revenue share in 2024 due to its wide deployment in process and discrete industries. PLCs are valued for their real-time control capabilities, cost-effectiveness, and adaptability in automating various equipment and production lines.
The SCADA segment is expected to expected a fastest growth rate from 2025 to 2032, driven by increasing implementation in utility networks, water treatment facilities, and oil and gas infrastructures. SCADA systems enable remote supervision and control of operations, and their integration with IoT platforms enhances operational transparency and decision-making capabilities.
• By Application
On the basis of application, the market is segmented into oil and gas, mining and metals, automotive and transportation, machine manufacturing, electrical and electronics, aerospace and defense, and others. The oil and gas segment dominated the market in 2024, supported by the need for continuous monitoring, asset management, and safety assurance across upstream, midstream, and downstream operations. Automation enhances production efficiency while minimizing operational risks in this high-stakes sector.
The automotive and transportation segment is expected to expected a fastest growth rate from 2025 to 2032, driven by increased automation in assembly lines, quality control systems, and logistics management. The sector’s focus on intelligent manufacturing, along with the adoption of electric vehicles and autonomous technologies, is fostering robust demand for automation and control solutions.
• By End Use
On the basis of end use, the automation and control market is segmented into residential, commercial, and industrial. The industrial segment held the dominant revenue share in 2024, driven by widespread adoption of automation technologies across sectors such as manufacturing, chemicals, pharmaceuticals, and food processing. Industries are leveraging automation to enhance productivity, reduce errors, and achieve consistent output in a competitive environment.
The residential segment is expected to expected a fastest growth rate from 2025 to 2032, fuelled by growing adoption of smart home devices and building automation systems. Consumers are increasingly deploying automated controls for lighting, security, HVAC, and energy management to improve comfort, efficiency, and sustainability within their homes.
Automation and Control Market Regional Analysis
• North America dominated the automation and control market with the largest revenue share in 2024, driven by the widespread adoption of Industry 4.0 practices, increasing investments in smart manufacturing, and the presence of major technology providers
• The region benefits from a strong industrial base, early adoption of advanced technologies such as AI, IoT, and robotics, and growing demand for real-time process optimization and energy efficiency
• Supportive government initiatives, skilled workforce availability, and a rising emphasis on industrial safety and cybersecurity are further accelerating the adoption of automation solutions across sectors such as automotive, oil and gas, and pharmaceuticals
U.S. Automation and Control Market Insight
The U.S. automation and control market captured the largest revenue share within North America in 2024, propelled by increasing deployment of smart factories and connected production environments. The strong presence of key players such as Rockwell Automation, Honeywell, and Emerson, combined with rising demand for intelligent systems in manufacturing, is supporting market expansion. In addition, government programs encouraging domestic manufacturing and energy-efficient operations continue to drive automation investments in industries such as chemicals, aerospace, and food processing.
Europe Automation and Control Market Insight
The Europe automation and control market is expected to expected a fastest growth rate from 2025 to 2032, fuelled by stringent regulatory standards, rising demand for sustainability, and increasing digital transformation initiatives across industries. Adoption is high in sectors such as automotive, energy, and electronics, where advanced automation solutions enable precision, compliance, and operational efficiency. The region's commitment to carbon neutrality and energy conservation also supports the integration of intelligent control systems in both legacy and new infrastructures.
U.K. Automation and Control Market Insight
The U.K. automation and control market is expected to expected a fastest growth rate from 2025 to 2032, driven by growing interest in smart manufacturing and the digitalization of industrial processes. The government's emphasis on advanced technologies under its "Made Smarter" initiative, along with increased investment in the renewable energy and transport sectors, is supporting automation deployment. Demand is particularly strong in aerospace, pharmaceuticals, and utilities where control systems play a key role in achieving operational agility and compliance.
Germany Automation and Control Market Insight
The Germany automation and control market is expected to expected a fastest growth rate from 2025 to 2032, supported by the country’s strong engineering legacy, focus on manufacturing excellence, and leadership in Industry 4.0. German industries are actively adopting digital twins, robotic automation, and predictive analytics to enhance productivity, safety, and sustainability. With a well-developed industrial infrastructure and a robust presence of global automation firms, Germany continues to lead in automation innovation and integration, particularly in automotive, machinery, and electronics manufacturing.
Asia-Pacific Automation and Control Market Insight
The Asia-Pacific automation and control market is expected to expected a fastest growth rate from 2025 to 2032, supported by rapid industrialization, infrastructure development, and government-led initiatives promoting smart factories. Countries such as China, Japan, South Korea, and India are investing heavily in manufacturing upgrades and digital transformation programs. The growing need to improve production efficiency, reduce energy consumption, and address labor shortages is also fostering the demand for automated control systems across a wide range of sectors.
Japan Automation and Control Market Insight
The Japan automation and control market is expected to expected a fastest growth rate from 2025 to 2032, backed by the country’s advanced technological ecosystem, aging workforce, and demand for highly reliable and efficient production systems. Japan is at the forefront of adopting robotics, IoT, and AI in automation applications, particularly in automotive, electronics, and precision engineering. The nation’s focus on operational excellence and innovation is encouraging both domestic companies and international players to expand automation initiatives across industrial and commercial segments.
China Automation and Control Market Insight
The China automation and control market accounted for the largest revenue share in Asia Pacific in 2024, driven by aggressive industrial modernization, strong government support for smart manufacturing, and the expanding presence of local automation technology providers. With a growing emphasis on self-reliance in core industrial technologies and a nationwide push towards smart cities and intelligent infrastructure, China continues to lead in automation adoption. Rapid growth in sectors such as electronics, automotive, and energy is fueling the demand for sophisticated control systems and real-time monitoring platforms.
Automation and Control Market Share
The automation and control industry is primarily led by well-established companies, including:
- Siemens AG (Germany)
- GE Grid Solutions, LLC (U.S.)
- Schneider Electric (France)
- Honeywell International Inc. (U.S.)
- Rockwell Automation Inc. (U.S.)
- OMRON Corporation (Japan)
- Fanuc Corporation (Japan)
- Emerson Electric Co. (U.S.)
- Dwyer Instruments, Inc. (U.S.)
- ABB (Switzerland)
- Advantech Co. Ltd. (Taiwan)
- AMETEK, Inc. (U.S.)
- SLB (U.S.)
- Yokogawa Electric Corporation (Japan)
- Bosch Rexroth AG (Germany)
- Stratasys (U.S.)
- KUKA AG (Germany)
- Mitsubishi Electric Corporation (Japan)
- M+W Group (Germany)
- Endress+Hauser Group Services AG (Switzerland)
Latest Developments in Global Automation and Control Market
- In July 2023, ABB launched the ABB Ability Symphony Plus DCS, designed to drive digital transformation in power generation and water industries. This new system provides access to advanced digital solutions, including fleet asset management through ABB Ability Genix Asset Performance Management, optimizing operational efficiency and performance
- In October 2021, Emerson acquired the Progea Group, known for its expertise in IIoT, plant analytics, HMI, and SCADA technologies. This acquisition aims to strengthen Emerson's capabilities in industrial automation, enhancing its portfolio with Progea's advanced digital solutions and contributing to more integrated and intelligent automation systems
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Global Automation And Control Market, Supply Chain Analysis and Ecosystem Framework
To support market growth and help clients navigate the impact of geopolitical shifts, DBMR has integrated in-depth supply chain analysis into its Global Automation And Control Market research reports. This addition empowers clients to respond effectively to global changes affecting their industries. The supply chain analysis section includes detailed insights such as Global Automation And Control Market consumption and production by country, price trend analysis, the impact of tariffs and geopolitical developments, and import and export trends by country and HSN code. It also highlights major suppliers with data on production capacity and company profiles, as well as key importers and exporters. In addition to research, DBMR offers specialized supply chain consulting services backed by over a decade of experience, providing solutions like supplier discovery, supplier risk assessment, price trend analysis, impact evaluation of inflation and trade route changes, and comprehensive market trend analysis.
Research Methodology
Data collection and base year analysis are done using data collection modules with large sample sizes. The stage includes obtaining market information or related data through various sources and strategies. It includes examining and planning all the data acquired from the past in advance. It likewise envelops the examination of information inconsistencies seen across different information sources. The market data is analysed and estimated using market statistical and coherent models. Also, market share analysis and key trend analysis are the major success factors in the market report. To know more, please request an analyst call or drop down your inquiry.
The key research methodology used by DBMR research team is data triangulation which involves data mining, analysis of the impact of data variables on the market and primary (industry expert) validation. Data models include Vendor Positioning Grid, Market Time Line Analysis, Market Overview and Guide, Company Positioning Grid, Patent Analysis, Pricing Analysis, Company Market Share Analysis, Standards of Measurement, Global versus Regional and Vendor Share Analysis. To know more about the research methodology, drop in an inquiry to speak to our industry experts.
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