Global Dog Food Extrusion Market Size, Share, and Trends Analysis Report – Industry Overview and Forecast to 2032

Dog Food Extrusion Market Size

• The global dog food extrusion market size was valued at USD 33.75 billion in 2024 and is expected to reach USD 55.43 billion by 2032, at a CAGR of 6.4% during the forecast period
• The market growth is driven by increasing pet ownership, rising demand for premium and nutritionally balanced dog food, and advancements in extrusion technology that enhance product quality and production efficiency
• Growing consumer awareness of pet health and wellness, coupled with a preference for convenient and high-quality pet food products, is further propelling the adoption of extruded dog food, significantly boosting industry expansion

Dog Food Extrusion Market Analysis

• Extruded dog food, produced through advanced extrusion processes, is a critical component of the pet food industry, offering consistent quality, enhanced nutritional profiles, and diverse product formats for complete diets, treats, and complementary products
• The rising demand for extruded dog food is fueled by increasing pet humanization trends, growing awareness of pet nutrition, and the convenience of extruded products that cater to diverse dietary needs
• North America dominated the dog food extrusion market with the largest revenue share of 38.5% in 2024, driven by high pet ownership rates, strong demand for premium pet food, and the presence of leading manufacturers
• Asia-Pacific is expected to be the fastest-growing region during the forecast period, attributed to rapid urbanization, rising disposable incomes, and increasing pet adoption in countries such as China and India
• The complete diets segment dominated the largest market revenue share of 62.5% in 2024, driven by the increasing demand for nutritionally balanced, convenient, and shelf-stable dog food products

Report Scope and Dog Food Extrusion Market Segmentation

Dog Food Extrusion Market Trends

“Increasing Integration of AI and Big Data Analytics”

• The global dog food extrusion market is experiencing a notable trend towards the adoption of Artificial Intelligence (AI) and Big Data analytic
• These technologies facilitate advanced data processing, offering deeper insights into production efficiency, ingredient quality, and consumer preferences
• AI-powered extrusion systems enable proactive quality control, identifying potential manufacturing issues before they result in defective products or production downtime.
  • For instance, several pet food manufacturers are deploying AI-driven platforms to optimize ingredient mixing ratios or predict demand for specific product types based on market trends and pet owner behavior
• This trend enhances the efficiency and precision of dog food extrusion systems, making them more appealing to manufacturers seeking to meet rising demand for high-quality pet food
• AI algorithms can analyze vast datasets, including ingredient sourcing patterns, production parameters, and consumer feedback, to improve product formulations and operational efficiency.

Dog Food Extrusion Market Dynamics

Driver

“Rising Demand for Premium Pet Nutrition and Pet Humanization”

• Growing consumer demand for premium, nutritionally balanced dog food, driven by the trend of pet humanization, is a key driver for the global dog food extrusion market
• Extrusion technology enhances product quality by improving digestibility, nutrient retention, and palatability, meeting consumer expectations for high-quality pet food
• Increasing pet ownership, particularly in urban areas, coupled with rising disposable incomes, is boosting demand for specialized dog food products, such as organic, grain-free, and functional diets
• The proliferation of e-commerce and specialty pet stores is further enabling access to a wide range of extruded dog food products, supporting market growth
• Manufacturers are increasingly investing in advanced extrusion equipment to produce tailored formulations that cater to specific dietary needs, enhancing market competitiveness

Restraint/Challenge

“High Equipment Costs and Regulatory Compliance”

• The significant initial investment required for advanced extrusion equipment, such as twin-screw extruders, and their maintenance can be a barrier for small and medium-sized manufacturers, particularly in emerging markets
• Integrating modern extrusion systems into existing production lines can be complex and costly, limiting adoption among smaller players
• In addition, stringent regulatory requirements regarding ingredient safety, labeling, and production standards pose challenges. Compliance with varying regulations across countries increases operational complexity for manufacturers
• Concerns about sustainability, such as the environmental impact of ingredient sourcing and energy-intensive extrusion processes, can also deter investment in new systems
• These factors may slow market growth in regions with high cost sensitivity or fragmented regulatory frameworks

Dog Food Extrusion market Scope

The market is segmented on the basis of type, ingredient, equipment type, and process.

• By Type

On the basis of type, the global dog food extrusion market is segmented into complete diets and treats and other complementary products. The complete diets segment dominated the largest market revenue share of 62.5% in 2024, driven by the increasing demand for nutritionally balanced, convenient, and shelf-stable dog food products. These products, including dry kibble and semi-moist formulations, cater to the growing pet humanization trend and the need for comprehensive pet nutrition.

The treats and other complementary products segment is expected to witness the fastest growth rate of 7.8% from 2025 to 2032, fueled by rising consumer spending on premium and functional treats, such as dental chews and gourmet snacks, which address specific health concerns such as oral hygiene and joint health.

• By Ingredient

On the basis of ingredient, the global dog food extrusion market is segmented into animal derivatives, vegetables and fruits, grains and oilseeds, vitamins and minerals, additives, and others. The animal derivatives segment is expected to hold the largest market revenue share of 48.5% in 2024, owing to the high protein content and palatability of ingredients such as meat and poultry by-products, which are essential for meeting dogs’ nutritional requirements. The demand for high-quality, protein-rich diets continues to drive this segment’s dominance.

The vegetables and fruits segment is anticipated to experience the fastest growth rate of 8.2% from 2025 to 2032, driven by the increasing incorporation of natural and organic ingredients in dog food formulations. Pet owners’ growing awareness of health and wellness trends, including grain-free and hypoallergenic diets, supports the adoption of plant-based ingredients.

• By Equipment Type

On the basis of equipment type, the global dog food extrusion market is segmented into single screw extruder and twin screw extruder. The single screw extruder segment is expected to hold the largest market revenue share of 58.5% in 2024, attributed to its cost-effectiveness, simplicity, and widespread use among small to medium-sized manufacturers for producing standard kibble and treats. Its low capital and maintenance costs make it a preferred choice for many producers.

The twin screw extruder segment is expected to witness the fastest growth rate of 7.5% from 2025 to 2032, driven by its versatility and ability to handle complex formulations, including high-protein, grain-free, and functional dog foods. Advancements in twin-screw technology enhance production efficiency and product quality, supporting premium pet food trends.

• By Process

On the basis of process, the global dog food extrusion market is segmented into hot extrusion and cold extrusion. The hot extrusion segment is expected to hold the largest market revenue share of 72.5% in 2024, due to its widespread use in producing dry kibble with enhanced digestibility, sterilization, and shelf life. Hot extrusion’s ability to cook ingredients under high pressure and temperature makes it ideal for large-scale production.

The cold extrusion segment is anticipated to witness significant growth of 6.9% from 2025 to 2032, particularly for premium and minimally processed dog foods. Cold extrusion preserves heat-sensitive nutrients and flavors, catering to the rising demand for natural and raw-inspired diets among health-conscious pet owners.

Dog Food Extrusion Market Regional Analysis

• North America dominated the dog food extrusion market with the largest revenue share of 38.5% in 2024, driven by high pet ownership rates, strong demand for premium pet food, and the presence of leading manufacturers
• Consumers prioritize extruded dog foods for their enhanced digestibility, palatability, and ability to meet specific dietary needs, particularly in regions with high pet ownership rates
• Growth is supported by advancements in extrusion technology, such as ceramic-based and nutrient-retention coatings, alongside rising adoption in both OEM and aftermarket segments

U.S. Dog Food Extrusion Market Insight

The U.S. dog food extrusion market captured the largest revenue share of 85.3% in 2024 within North America, fueled by strong aftermarket demand and growing consumer awareness of pet health and nutrition benefits. The trend toward premium and super-premium dog food products, coupled with increasing regulations promoting safer and more sustainable pet food standards, further boosts market expansion. Major pet food brands’ incorporation of extruded formulations complements aftermarket sales, creating a diverse product ecosystem.

Europe Dog Food Extrusion Market Insight

The European dog food extrusion market is expected to witness significant growth, supported by regulatory emphasis on pet health and welfare. Consumers seek extruded foods that provide balanced nutrition while addressing specific health concerns, such as weight management and allergies. Growth is prominent in both new product launches and retrofit applications, with countries such as Germany and France showing significant uptake due to rising pet humanization trends and urban pet ownership.

U.K. Dog Food Extrusion Market Insight

The U.K. market for dog food extrusion is expected to witness rapid growth, driven by demand for high-quality pet food products that enhance pet comfort and health in urban and suburban settings. Increased interest in pet food customization and rising awareness of nutritional benefits encourage adoption. Evolving pet food regulations influence consumer choices, balancing nutritional content with compliance.

Germany Dog Food Extrusion Market Insight

Germany is expected to witness rapid growth in the dog food extrusion market, attributed to its advanced pet food manufacturing sector and high consumer focus on pet nutrition and sustainability. German consumers prefer technologically advanced extruded foods that support pet health and contribute to environmental efficiency. The integration of these products in premium pet food brands and aftermarket options supports sustained market growth.

Asia-Pacific Dog Food Extrusion Market Insight

The Asia-Pacific region is expected to witness the fastest growth rate, driven by expanding pet food production and rising disposable incomes in countries such as China, India, and Japan. Increasing awareness of pet nutrition, health benefits, and product aesthetics is boosting demand. Government initiatives promoting pet welfare and food safety further encourage the use of advanced extrusion technologies.

Japan Dog Food Extrusion Market Insight

Japan’s dog food extrusion market is expected to witness rapid growth due to strong consumer preference for high-quality, technologically advanced extruded foods that enhance pet health and safety. The presence of major pet food manufacturers and integration of extruded products in OEM formulations accelerate market penetration. Rising interest in aftermarket pet food customization also contributes to growth.

China Dog Food Extrusion Market Insight

China holds the largest share of the Asia-Pacific dog food extrusion market, propelled by rapid urbanization, rising pet ownership, and increasing demand for nutritionally balanced dog food solutions. The country’s growing middle class and focus on pet humanization support the adoption of advanced extruded foods. Strong domestic manufacturing capabilities and competitive pricing enhance market accessibility

Dog Food Extrusion Market Share

The dog food extrusion industry is primarily led by well-established companies, including:

• Mars, Incorporated (U.S.)
• Nestlé S.A. (Switzerland)
• The J.M. Smucker Company (U.S.)
• ANDRITZ (Austria)
• Bühler AG (Switzerland)
• Clextral (France)
• GEA Group Aktiengesellschaft (Germany)
• Diamond America Corporation (U.S.)
• Amandus Kahl GmbH & Co. KG (Germany)
• Baker Perkins (U.K.)
• Coperion GmbH (Germany)
• The Bonnot Company (U.S.)
• Doering Systems, Inc. (U.S.)
• AMERICAN EXTRUSION INTERNATIONAL (U.S.)
• Nanjing Haisi Extrusion Equipment Co., Ltd. (China)
• Victor Pellet Mill (China)
• WENGER MANUFACTURING (U.S.)
• BARRETT PETFOODS (U.S.)

What are the Recent Developments in Global Dog Food Extrusion Market?

• In June 2024, Malaysian startup Notti Pet Food secured a seed investment of USD 500,000 from 500 Global and First Move. Known for pioneering Southeast Asia’s first slow-baked, super-premium pet kibbles, Notti plans to use the funding to launch new product lines and expand its presence into the Singapore and Philippines markets. This strategic move reflects the company’s commitment to elevating pet nutrition standards through innovative formulations, including new extruded dog food options. The investment also supports Notti’s broader mission to treat pets as cherished family members and provide them with high-quality, human-grade nutrition
• In April 2024, Allana’s Bowlers brand launched Nutrimax, a groundbreaking line of dog food designed to deliver premium nutrition at an accessible price. Introduced during the WSAVA conference in Kochi, Nutrimax aims to meet the rising demand for high-quality, affordable pet food in India. The product line features human-grade ingredients and is manufactured using advanced extruded formulations at Allana’s state-of-the-art facility in Telangana—Asia’s largest pet food plant. Nutrimax targets pet owners seeking complete, nutrient-rich meals for their dogs, bridging the gap between premium and budget segments in the rapidly growing pet care market
• In March 2024, Royal Canin launched its Fresh Health Nutrition line, marking its entry into the rapidly growing fresh pet food segment. This new range features gently cooked meals tailored to dogs at different life stages—puppy, adult, and senior—and is designed to support immune health, digestion, and overall wellness. While the term “fresh” often suggests non-extruded food, Royal Canin’s history of leveraging extrusion technology in its premium and specialized diets suggests that certain components may still benefit from extrusion for enhanced nutrient delivery and palatability
• In January 2024, ANDRITZ Feed & Biofuel spotlighted its latest twin-screw extruders, specifically engineered for high-meat pet food formulations. These advanced machines, including the ExTS 616 and 718 models, are designed to handle the complexities of processing fresh meat with high moisture and fat content—challenges that traditional extruders often struggle with. By ensuring complete starch utilization, efficient material discharge, and rapid recipe transitions, ANDRITZ’s technology supports the growing demand for high-protein, premium extruded dog foods. Their innovation reflects a broader industry shift toward nutrient-dense, meat-rich pet nutrition
• In July 2023, Duravant LLC, a global provider of engineered equipment and automation solutions, announced its acquisition of PPM Technologies from Stonehenge Partners. PPM, known for its expertise in conveying, coating, and thermal processing equipment, serves a wide range of food sectors—including pet food. This acquisition strengthens Duravant’s portfolio by integrating PPM’s capabilities with those of Key Technology, enabling more comprehensive, turnkey solutions. For the pet food extrusion market, this consolidation such asly enhances innovation and efficiency, particularly in high-performance processing lines that demand precision and adaptability

SKU-59727