Global Pet Food Extrusion Market Size, Share and Trends Analysis Report – Industry Overview and Forecast to 2033

Pet Food Extrusion Market Size

• The global pet food extrusion market size was valued at USD 80.20 billion in 2025 and is expected to reach USD 128.79 billion by 2033, at a CAGR of 6.10% during the forecast period
• The market growth is largely fuelled by the increasing demand for convenient, nutritious, and premium pet food products, along with rising pet ownership and humanization of pets
• Growing awareness regarding pet health and wellness is prompting manufacturers to focus on nutritionally balanced extruded pet foods

Pet Food Extrusion Market Analysis

• The market is witnessing strong growth due to the rising trend of premiumization and specialized diets for pets, such as grain-free, high-protein, and veterinary-recommended products
• Increasing e-commerce penetration and expanding retail distribution networks are facilitating broader market reach and accessibility of extruded pet food products
• North America dominated the pet food extrusion market with the largest revenue share of 38.75% in 2025, driven by a high pet population, increasing pet adoption, and growing awareness regarding pet nutrition and health
• Asia-Pacific region is expected to witness the highest growth rate in the global pet food extrusion market, driven by rapid urbanization, rising disposable incomes, growing adoption of pets, increasing demand for premium and convenient pet food, and supportive government initiatives promoting pet care and welfare
• The Complete Diets segment held the largest market revenue share in 2025, driven by the growing awareness among pet owners regarding balanced nutrition and the convenience of ready-to-feed products. Complete diets offer a combination of proteins, vitamins, and minerals tailored to specific animal needs, making them a preferred choice for daily feeding. The increasing number of dual-income households and busy lifestyles has further fueled the demand for nutritionally complete pet foods. Consumers are also inclined toward certified and premium formulations that promise optimal health benefits

Report Scope and Pet Food Extrusion Market Segmentation   

Pet Food Extrusion Market Trends

“Rising Demand for Premium and Functional Pet Food Products”

• The growing focus on nutritionally balanced and high-quality pet food is significantly shaping the pet food extrusion market, as consumers increasingly prefer products enriched with proteins, vitamins, and functional ingredients. Extruded pet foods are gaining traction due to their convenience, digestibility, and ability to improve pet health, strengthening adoption across dog and cat food segments, and encouraging manufacturers to innovate with specialized formulations that cater to evolving consumer preferences

• Increasing awareness around pet wellness and preventive nutrition has accelerated the demand for extruded pet food products in dry kibble, treats, and functional snacks. Pet owners and veterinarians are actively seeking products formulated with high-quality ingredients, prompting brands to prioritize research into health benefits, ingredient sourcing, and palatability

• Trends in sustainability and pet wellness are influencing purchasing decisions, with manufacturers emphasizing transparent ingredient sourcing, eco-friendly packaging, and functional health claims. These factors are helping brands differentiate products in a competitive market and build consumer trust, while also encouraging the development of premium and specialty extruded products

• For instance, in 2024, Mars Petcare in the U.S. and Nestlé Purina in Switzerland expanded their product portfolios by introducing high-protein and functional extruded pet food lines. These launches were aimed at meeting rising consumer preference for health-oriented and convenient pet food options, with distribution across retail, specialty, and online channels. The products were also marketed as supporting digestive health, immunity, and overall well-being, enhancing brand loyalty and repeat purchases among pet owners

• While demand for extruded pet food is growing, sustained market expansion depends on continuous R&D, cost-effective production, and maintaining nutrient stability during processing. Manufacturers are also focusing on improving scalability, supply chain reliability, and developing innovative solutions that balance cost, quality, and functional benefits for broader adoption

Pet Food Extrusion Market Dynamics

Driver

“Rising Preference for Premium and Functional Pet Food”

• Growing consumer demand for high-quality, functional pet food is a major driver for the pet food extrusion market. Manufacturers are increasingly incorporating proteins, vitamins, probiotics, and specialty ingredients into extruded pet foods to meet nutritional requirements, improve palatability, and comply with pet wellness trends. This trend is also encouraging research into novel protein sources and functional additives for diversified product offerings

• Expanding applications in dry kibble, functional treats, and specialty diets are influencing market growth. Extruded pet food enhances digestibility, nutrient absorption, and overall pet health, enabling manufacturers to meet pet owners’ expectations for high-quality, balanced nutrition. The increasing adoption of preventive and age-specific diets globally further reinforces this trend

• Pet food manufacturers are actively promoting extruded formulations through product innovation, marketing campaigns, and veterinary endorsements. These efforts are supported by growing consumer preference for health-oriented and sustainable products, and they also encourage partnerships between ingredient suppliers and brands to improve product performance and minimize environmental impact

• For instance, in 2023, Hill’s Pet Nutrition in the U.S. and Royal Canin in France reported increased incorporation of functional and specialty ingredients in extruded pet food lines. This expansion followed higher consumer demand for premium, breed-specific, and health-focused products, driving repeat purchases and product differentiation. Both companies also highlighted sustainability and ingredient transparency in marketing campaigns to strengthen consumer trust and brand loyalty

• Although rising health and premium pet food trends support growth, wider adoption depends on cost optimization, ingredient availability, and scalable production processes. Investment in extrusion technology, sustainable sourcing, and advanced formulation methods will be critical for meeting global demand and maintaining competitive advantage

Restraint/Challenge

“High Production Cost and Ingredient Availability”

• The relatively higher cost of premium ingredients and extrusion processes compared to conventional pet food remains a key challenge, limiting adoption among price-sensitive segments. High processing costs and the need for specialized equipment contribute to elevated pricing. In addition, fluctuating supply of functional ingredients can affect cost stability and market penetration

• Consumer and manufacturer awareness of functional benefits remains uneven, particularly in developing markets where premium pet food demand is still emerging. Limited understanding of nutritional advantages restricts adoption across certain categories and slows innovation uptake in emerging economies

• Supply chain and distribution challenges also impact market growth, as extruded pet food requires sourcing of high-quality raw materials and adherence to strict quality standards. Logistical complexities, storage requirements, and transportation costs increase operational expenditures. Companies must invest in efficient supply chains to maintain product integrity and freshness

• For instance, in 2024, distributors in India and Southeast Asia supplying premium extruded pet food brands reported slower uptake due to higher prices and limited awareness of functional advantages compared to conventional products. Storage and transport constraints were additional barriers, prompting some retailers to limit shelf space for premium extruded products, affecting visibility and sales

• Overcoming these challenges will require cost-efficient production, expanded distribution networks, and focused educational initiatives for manufacturers and consumers. Collaboration with retailers, veterinarians, and certification bodies can help unlock the long-term growth potential of the global pet food extrusion market. Furthermore, developing cost-competitive formulations and strengthening marketing strategies around functional, nutritional, and sustainability benefits will be essential for widespread adoption

Pet Food Extrusion Market Scope

The market is segmented on the basis of type, ingredient, process, extruder type, and animal type.

• By Type

On the basis of type, the global pet food extrusion market is segmented into Complete Diets, Treats, and Other Complementary Products. The Complete Diets segment held the largest market revenue share in 2025, driven by the growing awareness among pet owners regarding balanced nutrition and the convenience of ready-to-feed products. Complete diets offer a combination of proteins, vitamins, and minerals tailored to specific animal needs, making them a preferred choice for daily feeding. The increasing number of dual-income households and busy lifestyles has further fueled the demand for nutritionally complete pet foods. Consumers are also inclined toward certified and premium formulations that promise optimal health benefits.

The Treats segment is expected to witness the fastest growth rate from 2026 to 2033, driven by increasing pet indulgence and the trend of rewarding pets with functional and healthy snacks. Treats are particularly popular for training, bonding, and supplementing the pet’s diet, fueling demand across dogs, cats, and other companion animals. Functional treats enriched with vitamins, minerals, or probiotics are gaining traction, catering to health-conscious pet owners. Seasonal and flavored treats also contribute to growing consumer interest and market expansion.

• By Ingredient

On the basis of ingredient, the market is segmented into Animal Derivatives, Vegetables and Fruits, Grains and Oilseeds, Vitamins and Minerals, Additives, and Others. The Animal Derivatives segment held the largest share in 2025, due to high protein content and palatability, essential for maintaining pet health and energy. Pet owners prefer animal-based ingredients for muscle development and overall vitality of pets. Sustainable sourcing and traceability of animal derivatives are becoming important factors for premium pet food brands. The incorporation of novel proteins, such as insect-based ingredients, is emerging as a niche trend within this segment.

The Vegetables and Fruits segment is projected to grow rapidly during 2026–2033, as pet owners increasingly seek functional ingredients that support digestion, immunity, and overall wellness. Natural antioxidants and fibers from fruits and vegetables help improve pet gut health and coat quality. Consumers are also showing interest in organic and non-GMO sources for added health benefits. This trend is more pronounced in the premium and super-premium pet food segments.

• By Process

On the basis of process, the market is segmented into Hot Extrusion and Cold Extrusion. Hot Extrusion dominated in 2025, driven by its efficiency in producing high-quality, shelf-stable kibbles with uniform shape and texture. Hot extrusion allows for better starch gelatinization, improved digestibility, and extended product shelf life. It also enables the incorporation of various functional ingredients without compromising palatability. The widespread use of hot extrusion in mass-market pet food production continues to support its dominance.

The Cold Extrusion segment is expected to grow at a faster pace from 2026 to 2033, owing to its ability to preserve heat-sensitive nutrients and bioactive compounds, appealing to premium and functional pet food categories. Cold-extruded products retain natural flavors and textures, enhancing pet acceptance. This process is particularly suitable for high-value ingredients, such as probiotics and omega-3 fatty acids. The growth of health-oriented and customized pet food formulations is driving the adoption of cold extrusion technology.

• By Extruder Type

On the basis of extruder type, the market is segmented into Single Screw Extruder and Twin Screw Extruder. Single Screw Extruders held the largest market share in 2025, supported by their cost-effectiveness and simplicity in operation. They are widely used for producing standard kibbles and treats at scale, especially for mid-range product lines. The reliability and low maintenance requirements of single screw extruders make them suitable for small and medium-sized pet food manufacturers. The segment benefits from ongoing investments in automated production lines.

Twin Screw Extruders are projected to witness the fastest growth from 2026 to 2033, driven by their versatility in handling complex recipes, higher production efficiency, and suitability for premium pet food formulations. Twin screw extruders allow better ingredient mixing, nutrient retention, and customization for specific pet needs. They are particularly favored in the production of functional, grain-free, or high-protein formulations. The increasing focus on product innovation and quality consistency fuels the demand for twin screw technology.

• By Animal Type

On the basis of animal type, the market is segmented into Dogs, Cats, Birds, Fish, and Others. The Dogs segment dominated the market in 2025, fueled by the high pet population and the growing adoption of dogs as family members. Dog owners are increasingly investing in specialized food products that enhance health, immunity, and longevity. Premium and functional dog foods are seeing strong adoption in urban and semi-urban regions. The trend of humanization of pets has further encouraged higher spending on dog nutrition.

The Cats segment is expected to register the fastest growth rate during 2026–2033, owing to increasing urban pet ownership, the rising demand for specialized cat food, and the trend of premiumization in feline nutrition. Cat owners show preference for nutritionally balanced, palatable, and easily digestible foods. Functional ingredients targeting urinary health, hairball control, and digestive wellness are particularly in demand. The growing awareness about indoor cat care and health monitoring drives higher adoption of specialized cat food formulations.

Pet Food Extrusion Market Regional Analysis

• North America dominated the pet food extrusion market with the largest revenue share of 38.75% in 2025, driven by a high pet population, increasing pet adoption, and growing awareness regarding pet nutrition and health

• Consumers in the region increasingly value nutritionally balanced, convenient, and functional pet foods, including complete diets and treats enriched with vitamins, minerals, and functional ingredients

• This widespread adoption is further supported by rising disposable incomes, busy lifestyles, and the trend of humanization of pets, establishing premium and specialized pet food as a favored choice among pet owners

U.S. Pet Food Extrusion Market Insight

The U.S. pet food extrusion market captured the largest revenue share in 2025 within North America, fueled by the growing demand for premium, functional, and nutritionally balanced pet foods. Consumers are increasingly prioritizing high-protein, grain-free, and fortified diets for dogs and cats. The trend of pet humanization, coupled with the growing adoption of online channels and e-commerce platforms for pet food, further propels the market. Moreover, innovations in extrusion technology, enabling better nutrient retention and palatability, are significantly contributing to market expansion.

Europe Pet Food Extrusion Market Insight

The Europe pet food extrusion market is expected to witness the fastest growth rate from 2026 to 2033, primarily driven by increasing urbanization, higher disposable incomes, and rising awareness of pet health and wellness. Consumers are seeking functional and natural ingredients, including vegetables, fruits, and novel proteins, to support immunity, digestion, and overall well-being of pets. The market growth is supported by regulatory emphasis on pet food safety and sustainability. Residential, commercial, and specialty pet stores are experiencing growing demand for premium and customized extruded pet foods.

U.K. Pet Food Extrusion Market Insight

The U.K. pet food extrusion market is expected to witness the fastest growth rate from 2026 to 2033, driven by rising pet ownership and an increased focus on pet health and nutrition. Premiumization trends, including grain-free diets, functional treats, and age-specific formulations, are encouraging pet owners to choose high-quality extruded products. The growing availability of online shopping platforms and specialty pet stores further supports market expansion. Pet humanization and lifestyle changes in urban areas continue to fuel demand for convenient, nutritionally complete extruded foods.

Germany Pet Food Extrusion Market Insight

The Germany pet food extrusion market is expected to witness the fastest growth rate from 2026 to 2033, fueled by rising awareness regarding animal health, high-quality nutrition, and sustainable ingredients. Germany’s well-developed retail infrastructure and emphasis on innovation promote the adoption of extruded pet food, particularly in premium and functional segments. Consumers are increasingly seeking products with natural ingredients, probiotics, and vitamins to enhance pet wellness. The integration of sustainable sourcing and eco-friendly packaging is also becoming a significant factor influencing market growth.

Asia-Pacific Pet Food Extrusion Market Insight

The Asia-Pacific pet food extrusion market is expected to witness the fastest growth rate from 2026 to 2033, driven by rapid urbanization, rising disposable incomes, and increasing pet adoption in countries such as China, Japan, and India. Consumers in the region are showing strong preference for convenient, ready-to-feed, and nutritionally balanced pet foods. Government initiatives promoting pet welfare, along with increasing awareness of functional and premium pet diets, are accelerating market expansion. The region’s growing manufacturing capabilities are also improving affordability and accessibility of extruded pet foods.

Japan Pet Food Extrusion Market Insight

The Japan pet food extrusion market is expected to witness the fastest growth rate from 2026 to 2033, due to the country’s high pet ownership, urban lifestyle, and emphasis on health and convenience. Pet owners increasingly prefer extruded foods that provide complete nutrition and functional benefits, including supplements for digestion, immunity, and coat health. The integration of e-commerce and premium retail channels is facilitating easier access to specialty pet foods. Japan’s aging population is likely to drive demand for easy-to-feed, high-quality products for companion animals.

China Pet Food Extrusion Market Insight

The China pet food extrusion market accounted for the largest revenue share in Asia-Pacific in 2025, attributed to the growing middle class, urbanization, and rising pet ownership. Consumers are adopting premium and functional extruded pet foods for dogs, cats, and other companion animals. The expanding awareness of pet health, coupled with government initiatives supporting pet welfare, is boosting market growth. Domestic manufacturers are introducing innovative extruded products, including grain-free, high-protein, and fortified diets, contributing to increased market adoption.

Pet Food Extrusion Market Share

The Pet Food Extrusion industry is primarily led by well-established companies, including:

•  AMERICAN EXTRUSION INTERNATIONAL (U.S.)
•  ANDRITZ AG (Austria)
•  Baker Perkins (U.K.)
•  Clextral S.A.S (France)
•  Diamond America (U.S.)
•  Cargill, Incorporated (U.S.)
•  ADM (U.S.)
•  BASF SE (Germany)
•  Dow (U.S.)
•  DuPont (U.S.)
• Ingredion Incorporated (U.S.)
•  Mars, Incorporated (U.S.)
•  Pavan Srl (Italy)
•  The Bonnot Company (U.S.)
•  Bühler Group (Switzerland)
•  The J.M. Smucker Company (U.S.)

Latest Developments in Global Pet Food Extrusion Market

• In November 2025, Furchild, a Dubai-based raw pet food company, inaugurated a new 15,000-square-foot human-grade production facility in Dubai, backed by a USD 5 million investment. The facility produces complete and balanced raw meals for dogs and cats using ethically sourced, human-grade ingredients without fillers, preservatives, or artificial additives. This expansion enhances the company’s production capacity, supports premium pet nutrition trends, and strengthens its presence in the Middle East pet food market
• In March 2025, CPM showcased its pet food processing solutions at VIV Asia 2025 in Thailand, highlighting high-performance, energy-efficient equipment including twin-screw extruders, advanced dryers, precision coating systems, and hammermills. These technologies ensure consistent product quality, scalability, and nutritional integrity, enabling pet food manufacturers to improve efficiency and meet rising market demand
• In February 2025, Marsapet launched MicroBell, a complete dog food product featuring FeedKind Pet protein from Calysta under its Marsavet line. The vegan, grain-free, and gluten-free dry kibble is made from sweet potatoes, peas, potatoes, and FeedKind protein, providing all essential amino acids. This launch supports the growing demand for sustainable, plant-based pet proteins while promoting canine health and wellness
• In September 2023, Symrise unveiled a dry pet food pilot production line at its regional headquarters in Elven, France. The facility integrates the full production chain from raw material preparation to extrusion, coating, and kibble drying using modular equipment. This initiative allows testing of industrial-scale processes, accelerates product innovation, and enhances operational efficiency for dry pet food manufacturing
• In December 2023, Primal Pet Foods introduced "Kibble in the Raw," a dog food line combining raw nutrition benefits with the convenience of kibble. Using freeze-dried raw proteins, steam-cooked sorghum, cold-pressed fish oils, and air-dried organic produce, the small-batch process avoids high-heat extrusion to preserve nutrients. This product caters to health-conscious pet owners and drives innovation in functional, nutrient-preserving pet foods

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