Global Brushed Dc Motor Market
Market Size in USD Billion
USD
13.46 Billion
USD
23.12 Billion
2025
2033
 Forecast Period |
2026 - 2033 |
 Market Size (Base Year) |
USD 13.46 Billion |
 Market Size (Forecast Year) |
USD 23.12 Billion |
 CAGR |
% |
| Major Markets Players |
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What is the Brushed Direct Current (DC) Motor Market Size and Growth Rate?
- As per Data Bridge Market Research analysis, the brushed direct current (DC) motor market was valued at USD 13.46 billion in 2025 and is projected to reach USD 23.12 billion by 2033, growing at a CAGR of 7.00% from 2026 to 2033.
- The market is experiencing steady growth driven by increasing industrial automation, rising demand for cost-effective and reliable electric motors, and expanding adoption across automotive, manufacturing, consumer appliances, and process industries. Continuous investments in factory automation and electrification are further supporting market expansion.
- The growing need for precise speed control, high starting torque, and economical motor solutions in industrial machinery, automotive components, power tools, and household appliances is accelerating the adoption of brushed DC motors. Their simple construction, ease of maintenance, and dependable performance continue to make them a preferred choice for numerous low- and medium-power applications despite the increasing penetration of brushless motor technologies.
Market Size & Forecast
- Global Market Value (2025): USD 13.46 Billion
- Expected Market Value (2033): USD 23.12 Billion
- Forecast CAGR (2026–2033): 7.00%
- Leading Region in 2025: North America
- Fastest Growing Region: Asia Pacific
What are the Major Takeaways of the Brushed Direct Current (DC) Motor Market?
- North America dominated the brushed direct current (DC) motor market with the largest revenue share of 36.8% in 2025, supported by rapid industrialization, expanding manufacturing capacity, and increasing demand from automotive, consumer electronics, and factory automation industries.
- Asia-Pacific is expected to be the fastest-growing region at a CAGR of 7.0% from 2026 to 2033, fueled by rapid industrialization, expanding manufacturing capacity, and increasing demand from automotive, consumer electronics, and factory automation industries.
- The permanent magnet brush DC motors segment led the market with a 43.0% share in 2025, driven by its compact design, high power density, excellent speed control, and superior energy efficiency compared to other brushed motor types.
- Compound wound brush DC motors are the fastest-growing type, projected to register a CAGR of 7.8%, reflecting the surge in demand for motors capable of delivering both high starting torque and stable speed regulation.
- The less than 750W output segment dominated the output power category with a 46.5% revenue share in 2025, led by extensive deployment across consumer electronics, automotive auxiliary systems, medical equipment, office automation devices, and portable power tools.
- Discrete industry accounted for 58.0% of the market share in 2025, preferred by the widespread use of brushed DC motors in automotive manufacturing, electronics assembly, packaging, robotics, machine tools, and consumer goods production.
- The process industry segment is the fastest-growing application category, with a CAGR of 7.6%, driven by expanding applications across chemical processing, food and beverage, pharmaceuticals, water treatment, mining, and oil and gas industries.
Report Scope and Brushed Direct Current (DC) Motor Market Segmentation
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Brushed Direct Current (DC) Motor Key Market Insights |
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Segments Covered |
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Countries Covered |
North America
Europe
Asia-Pacific
Middle East and Africa
South America
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Key Market Players |
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Market Opportunities |
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Value Added Data Infosets |
In addition to the insights on market scenarios such as market value, growth rate, segmentation, geographical coverage, and major players, the market reports curated by the Data Bridge Market Research also include in-depth expert analysis, geographically represented company-wise production and capacity, network layouts of distributors and partners, detailed and updated price trend analysis and deficit analysis of supply chain and demand. |
What is the Key Trend in the Brushed Direct Current (DC) Motor Market?
- Industrial equipment manufacturers are increasingly adopting compact and energy-efficient brushed DC motors to improve motion control, enhance equipment reliability, and reduce overall operating costs across automation, appliances, and automotive auxiliary systems.
- For instance, in October 2024, Portescap published an application profile highlighting the use of its 16DCT Athlonix Brush DC Motor in humanoid robots, demonstrating how its high-efficiency, compact design, and long brush life improve battery performance, power density, and motion precision for next-generation robotic systems.
- Advances in brush materials, commutator technology, and compact motor design are enabling higher power density, longer service life, and improved operational efficiency across diverse industrial applications.
- Manufacturers are integrating brushed DC motors into automation systems, consumer electronics, and medical devices requiring compact size, precise speed control, and dependable low-voltage operation.
- For instance, in August 2024, Portescap showcased its advanced brush DC motors, brushless DC motors, and integrated motion solutions at Automation Expo 2024, emphasizing high-efficiency motor technologies for automation and robotics applications.
- As industries continue to prioritize compact motor designs, improved energy efficiency, and cost-effective motion control solutions, the adoption of advanced brushed DC motors is expected to accelerate across automotive, industrial, and consumer applications.
What are the Key Drivers of the Brushed Direct Current (DC) Motor Market?
- The growing adoption of industrial automation, robotics, and automotive electrification has significantly increased demand for brushed DC motors offering reliable speed control, high starting torque, and economical operation across multiple end-use industries.
- For instance, in August 2024, Nidec Corporation announced the completion of its acquisition of Houma Armature Works, a U.S.-based motor and generator service provider, strengthening its capabilities in industrial motors, generators, and aftermarket services across North America.
- Automotive manufacturers, industrial OEMs, and appliance producers are increasingly integrating brushed DC motors into auxiliary systems to improve performance, simplify system design, and reduce manufacturing costs.
- For instance, in February 2024, Portescap announced its participation in the R-24 robotics exhibition, where it showcased its portfolio of brush DC motors, brushless DC motors, and motion solutions for robotics, exoskeletons, surgical robotics, and industrial automation applications, highlighting the growing adoption of compact DC motor technologies in advanced robotic systems.
- With industries increasingly emphasizing affordable, durable, and efficient motion control solutions, brushed DC motors are expected to remain widely adopted across industrial machinery, automotive systems, and consumer equipment despite increasing competition from brushless technologies.
Which Factors are Challenging the Growth of the Next Generation Tobacco Products Market?
- Brushed DC motors require periodic brush replacement and commutator maintenance due to mechanical wear, limiting their suitability for high-duty-cycle and maintenance-sensitive industrial applications.
- For instance, in March 2024, Automation World reported that automation engineers are increasingly selecting brushless DC motors over brushed DC motors to reduce maintenance requirements, improve efficiency, and minimize downtime despite the higher initial investment.
- The increasing preference for brushless DC motors, offering higher efficiency, longer operational life, lower maintenance requirements, and quieter operation, is intensifying competitive pressure across key end-use industries.
- For instance, in February 2024, Control Design noted that manufacturers are increasingly choosing brushless DC motors for machine applications because they provide higher efficiency and require significantly less maintenance than brushed DC motors, limiting demand for brushed motor technologies in continuous-duty applications.
- The higher maintenance frequency and shorter service life associated with brush wear continue to discourage adoption in applications demanding continuous operation and minimal downtime.
- As industries continue shifting toward maintenance-free and energy-efficient motor technologies, brushed DC motor manufacturers face increasing pressure to improve durability, efficiency, and lifecycle performance while maintaining cost competitiveness.
How is the Brushed Direct Current (DC) Motor Market Segmented?
The brushed direct current (DC) motor market is segmented on the basis of type, output power, and application.
- By Type
On the basis of type, the brushed direct current (DC) motor market is segmented into series wound brush DC motors, permanent magnet brush DC motors, shunt wound brush DC motors, and compound wound brush DC motors. The permanent magnet brush DC motors segment dominated the market with a 43.0% market share in 2025, owing to its compact design, high power density, excellent speed control, and superior energy efficiency compared to other brushed motor types. These motors are extensively used in automotive systems, medical devices, consumer electronics, industrial automation, and portable power tools due to their reliable performance and low maintenance requirements. Their ability to deliver high starting torque while operating on low-voltage power supplies makes them suitable for battery-powered equipment. Growing demand for compact electromechanical systems and auxiliary automotive components continues to strengthen segment growth. Technological improvements in permanent magnet materials are further enhancing motor efficiency and operational lifespan. Their versatility across multiple end-use industries continues to support their leading market position.
The compound wound brush DC motors segment is projected to register the fastest growth at a CAGR of 7.8% from 2026 to 2033, driven by increasing demand for motors capable of delivering both high starting torque and stable speed regulation. These motors combine the advantages of series and shunt winding configurations, making them suitable for elevators, cranes, conveyors, rolling mills, and heavy industrial machinery. Expanding industrial automation and material handling activities are supporting wider adoption across manufacturing facilities. Their ability to handle fluctuating load conditions efficiently makes them increasingly attractive for industrial applications. Rising investments in infrastructure and factory modernization are further contributing to segment growth. Increasing emphasis on reliable heavy-duty motion control solutions is expected to sustain future demand.
- By Output Power
On the basis of output power, the brushed direct current (DC) motor market is segmented into less than 750W output, between 750W and 75kW output, between 75kW and 375kW output, and greater than 375kW output. The less than 750W output segment dominated the market with an estimated 46.5% revenue share in 2025, driven by extensive deployment across consumer electronics, automotive auxiliary systems, medical equipment, office automation devices, and portable power tools. These motors provide compact size, economical operation, and efficient performance for low-power applications requiring precise speed control. Their widespread adoption in battery-operated devices and household appliances continues to generate significant market demand. Manufacturers increasingly prefer low-power brushed DC motors because of their simple construction and cost-effectiveness. Growing production of portable electronic devices and compact industrial equipment further supports market expansion. Their broad applicability across high-volume consumer products continues to reinforce market leadership.
The between 750W and 75kW output segment is projected to witness the fastest growth at a CAGR of 7.5% from 2026 to 2033, supported by rising adoption across industrial machinery, factory automation, conveyors, pumps, compressors, and material handling equipment. These motors offer an optimal balance between power output, operational efficiency, and installation cost for medium-duty industrial applications. Increasing investments in manufacturing modernization and industrial automation are accelerating demand worldwide. Growing deployment in electric utility equipment and commercial machinery is also contributing to market expansion. Continuous industrial development across emerging economies is creating new growth opportunities for medium-power motor manufacturers. Their versatility across diverse industrial sectors is expected to sustain long-term demand.
- By Application
On the basis of application, the brushed direct current (DC) motor market is segmented into process industry, discrete industry, and other. The discrete industry segment dominated the market with an estimated 58.0% revenue share in 2025, owing to the widespread use of brushed DC motors in automotive manufacturing, electronics assembly, packaging, robotics, machine tools, and consumer goods production. These industries require reliable, economical, and easily controllable motors for precision manufacturing and repetitive production processes. Increasing automation across production facilities is driving demand for compact motion control solutions. Brushed DC motors continue to offer an attractive balance between performance, affordability, and ease of maintenance for discrete manufacturing operations. Rising investments in smart factories and industrial digitalization further support segment growth. Their extensive deployment across multiple manufacturing industries continues to strengthen market dominance.
The process industry segment is projected to register the fastest growth at a CAGR of 7.6% from 2026 to 2033, driven by expanding applications across chemical processing, food and beverage, pharmaceuticals, water treatment, mining, and oil and gas industries. Growing industrialization and increasing investment in continuous-process manufacturing are supporting demand for reliable motor technologies. Brushed DC motors are increasingly used in pumps, conveyors, mixers, valves, and process control equipment requiring dependable speed regulation. Ongoing modernization of industrial infrastructure is creating new deployment opportunities. Rising focus on operational efficiency and process automation is further accelerating adoption across process industries. Increasing manufacturing activity in emerging economies is expected to sustain long-term segment growth
Which Region Holds the Largest Share of the Brushed Direct Current (DC) Motor Market?
- North America dominated the brushed direct current (DC) motor market with the largest revenue share of 36.8% in 2025, supported by rapid industrialization, expanding manufacturing capacity, and increasing demand from automotive, consumer electronics, and factory automation industries.
- The region also benefits from the rapid adoption of Industry 4.0 technologies, rising deployment of automation equipment, and continuous investment in manufacturing modernization across the U.S. and Canada. Strong demand for brushed DC motors in industrial machinery, consumer appliances, medical equipment, and automotive electromechanical systems continues to support market expansion. Ongoing technological advancements in motion control and increasing electrification across manufacturing operations are expected to further strengthen North America's leadership position in the global market.
U.S. Brushed Direct Current (DC) Motor Market Insight
The U.S. brushed direct current (DC) motor market is witnessing steady growth due to rising investments in industrial automation, electric mobility, medical devices, and advanced manufacturing technologies. The country's well-established automotive, aerospace, and industrial equipment sectors continue to generate strong demand for reliable and cost-effective DC motor solutions across diverse applications. Increasing adoption of automation equipment and smart manufacturing technologies is further supporting market expansion. In addition, according to the International Federation of Robotics (IFR), the United States installed more than 37,000 industrial robots in manufacturing during 2024, reflecting continued automation investments that support demand for motion control technologies, including brushed DC motors.
Asia-Pacific Brushed Direct Current (DC) Motor Market Insight
The Asia-Pacific brushed direct current (DC) motor market is expected to witness rapid growth, driven by expanding industrialization, increasing automotive production, and rising investments in factory automation across China, India, Japan, and Southeast Asia. Growing manufacturing activities, rising consumer electronics production, and increasing deployment of industrial machinery continue to support regional market expansion. In addition, the region's strong presence in electric motor manufacturing and supply chains is accelerating product adoption across industrial and commercial sectors. According to the International Federation of Robotics (IFR), China accounted for over 276,000 industrial robot installations in 2023, the highest globally, highlighting the region's rapid industrial automation and increasing demand for electric motor technologies.
Japan Brushed Direct Current (DC) Motor Market Insight
The Japan brushed direct current (DC) motor market is witnessing consistent growth due to increasing investments in factory automation, precision manufacturing, robotics, and automotive technologies. Industrial manufacturers are increasingly adopting compact and efficient motor solutions to improve productivity, equipment performance, and operational reliability. Moreover, Japan's leadership in precision engineering and motion control technologies continues to support market development across multiple industries. According to the International Federation of Robotics (IFR), Japan remained the world's largest industrial robot manufacturer, accounting for approximately 38% of global robot production in 2023, reinforcing strong domestic demand for precision motor technologies.
China Brushed Direct Current (DC) Motor Market Insight
The China brushed direct current (DC) motor market is growing rapidly, driven by expanding manufacturing activities, increasing industrial automation, and rising investments in automotive and consumer electronics production. Growing deployment of automation equipment and continuous modernization of manufacturing facilities are significantly boosting demand for motion control technologies. In addition, China's leadership in electric motor manufacturing and industrial production continues to strengthen market growth. According to the International Federation of Robotics (IFR), China installed approximately 276,288 industrial robots in 2023, representing more than half of all global robot installations, supporting robust demand for industrial motor systems.
U.K. Brushed Direct Current (DC) Motor Market Insight
The U.K. brushed direct current (DC) motor market is experiencing steady growth, supported by increasing investments in advanced manufacturing, industrial automation, and aerospace engineering. Rising adoption of automated production systems and precision engineering equipment is contributing to growing demand for reliable motion control solutions. Furthermore, the country's continued focus on Industry 4.0 technologies and smart manufacturing is supporting wider deployment of electric motor technologies. According to the U.K. Government's Made Smarter programme, more than 2,500 manufacturing SMEs have adopted digital manufacturing technologies to improve productivity and operational efficiency, supporting increased deployment of industrial motion systems.
Germany Brushed Direct Current (DC) Motor Market Insight
The Germany brushed direct current (DC) motor market is expanding steadily due to the country's strong industrial manufacturing base, advanced automation capabilities, and global leadership in machinery and automotive production. Industrial manufacturers continue investing in efficient motion control technologies to improve production quality and operational performance. Continuous expansion of smart factories and industrial digitalization initiatives is further supporting market growth across multiple end-use industries. According to the International Federation of Robotics (IFR), Germany installed more than 28,000 industrial robots in 2023, maintaining the highest robot density in Europe and reinforcing demand for industrial motor technologies.
Which are the Top Companies in Brushed Direct Current (DC) Motor Market?
The brushed direct current (DC) motor industry is primarily led by well-established companies, including:
- Johnson Electric Holdings Limited (Hong Kong)
- NIDEC CORPORATION (Japan)
- ABB (Switzerland)
- Siemens (Germany)
- maxon international ag (Switzerland)
- Portescap (U.S.)
- FAULHABER GROUP (Germany)
- MinebeaMitsumi Inc. (Japan)
- TOSHIBA CORPORATION (Japan)
- MABUCHI MOTOR CO., LTD. (Japan)
- AMETEK, Inc. (U.S.)
- Allied Motion (U.S.)
- Regal Rexnord Corporation (U.S.)
- WEG S.A. (Brazil)
- Bühler Motor GmbH (Germany)
- ElectroCraft, Inc. (U.S.)
- Moog Inc. (U.S.)
- TECO Corporation, (Taiwan)
- Oriental Motor USA Corp. (Japan)
- FAULHABER MICROMO LLC (U.S.)
What are Latest Developments in Brushed Direct Current (DC) Motor Market?
- In October 2024, Portescap introduced its 16DCT Athlonix Brush DC Motor application solution for humanoid robotics, demonstrating the use of compact brushed DC motor technology in advanced robotic systems. The motor’s high power density, low inertia coreless design, and long brush life enable precise motion control and improved efficiency for battery-powered robotic applications. This development highlights the continued relevance of brushed DC motors in emerging robotics and automation applications
- In March 2024, Portescap introduced the Athlonix 22NT Brush DC Miniature Motor, designed to deliver high power density, improved battery life, and reliable performance in compact applications. The new motor features an energy-efficient coreless design, optimized self-supporting coil, magnetic circuit, and graphite commutation system, enabling higher torque and endurance for applications including humanoid robots, medical and industrial hand tools, miniature pumps, laboratory automation, and material handling equipment.
- In October 2023, Portescap expanded its Athlonix Brush DC Motor portfolio with advanced coreless motor solutions, designed to provide high-quality performance, low weight, minimal resistance, and improved acceleration for demanding applications such as medical devices, industrial automation, and robotics. The product advancement supports the growing demand for compact and efficient brushed DC motor technologies.
- In April 2023, maxon presented new drive technology innovations at Hannover Messe 2023, expanding its portfolio of compact electric drive solutions for industrial automation and robotics applications. The company highlighted new motor developments and precision motion technologies designed to improve torque density, efficiency, and performance in demanding applications
- In October 2022, Johnson Electric launched its steering wheel adjuster motor, developed to provide precise linear and height adjustment for intelligent vehicle cabins. The motor-based actuation solution supports growing demand for automotive comfort systems and smart vehicle technologies by enabling automated adjustment functions and improved user experience.
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Global Brushed Dc Motor Market, Supply Chain Analysis and Ecosystem Framework
To support market growth and help clients navigate the impact of geopolitical shifts, DBMR has integrated in-depth supply chain analysis into its Global Brushed Dc Motor Market research reports. This addition empowers clients to respond effectively to global changes affecting their industries. The supply chain analysis section includes detailed insights such as Global Brushed Dc Motor Market consumption and production by country, price trend analysis, the impact of tariffs and geopolitical developments, and import and export trends by country and HSN code. It also highlights major suppliers with data on production capacity and company profiles, as well as key importers and exporters. In addition to research, DBMR offers specialized supply chain consulting services backed by over a decade of experience, providing solutions like supplier discovery, supplier risk assessment, price trend analysis, impact evaluation of inflation and trade route changes, and comprehensive market trend analysis.
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