“Innovation-Driven Automation and Sustainable Packaging Demands”
- A significant trend shaping the global cartoning machines market is the increasing automation of end-of-line packaging processes, including integration with IoT-enabled systems and digital twin technology. This enables real-time optimization of machine performance, minimizes manual adjustments, and enhances operational efficiency in highly regulated industries such as pharmaceuticals and cosmetics
- For instance, in May 2024, Coesia S.p.A. announced the deployment of an AI-enhanced smart cartoning platform that automatically adjusts to packaging variations in size, weight, and material—reducing waste by 12% and boosting line flexibility for high-SKU environments
- Major manufacturers are investing in collaborative robotics (cobots) to assist with cartoning in compact factory layouts. In early 2024, SHIBUYA CORPORATION unveiled a dual-arm robotic cartoner with integrated vision sensors capable of safely working alongside human operators—especially useful for small and medium enterprises with hybrid workflows
- Demand for sustainable and minimalist packaging is prompting innovations in machine design that support biodegradable cartons, glue-free locking systems, and minimal material usage. LANGLEY HOLDINGS plc, through its MPac Group, launched a new series of glue-less cartoning machines in 2023, which use interlocking designs to reduce environmental impact and energy consumption
- Remote maintenance and service virtualization are becoming essential in the post-pandemic manufacturing environment. In August 2023, Körber AG introduced an AR-based remote maintenance tool that allows clients to visualize machine diagnostics, run virtual troubleshooting, and connect with service teams in real time—minimizing travel-related delays and improving uptime
- The shift toward customized packaging solutions, especially for e-commerce and direct-to-consumer models, is driving the development of adaptive cartoning machines. Cama 1 S.P.A. responded by launching an adjustable format cartoner capable of handling varied carton sizes without tool changeovers—perfect for agile packaging lines handling multiple product SKUs daily
- These developments underline the evolving dynamics of the cartoning machines market, where flexibility, sustainability, and smart automation are no longer optional but central to machine design. Industry leaders are focusing on modular machine architecture, recyclable packaging compatibility, and connected service ecosystems to deliver greater value, compliance, and performance in a highly competitive landscape
