- In February 2025, BorgWarner launched its next-generation Exhaust Heat Recovery System specifically designed for plug-in hybrid electric vehicles (PHEVs). The compact system integrates a rapid warm-up heat exchanger that recycles waste exhaust energy to reduce engine warm-up times and improve fuel economy in urban driving conditions. This product addresses growing regulatory demands for lower emissions and aligns with the global shift toward hybrid powertrains, especially in Europe and North America.
- In January 2025, Dana Incorporated announced a strategic partnership with Hyundai Motor Company to integrate its EHRS technology into Hyundai’s upcoming line of hybrid commercial vehicles. The collaboration focuses on optimizing energy recovery from heavy-duty engines, aiming to improve thermal efficiency and reduce emissions in fleet operations. The partnership reflects the growing trend of manufacturers targeting fuel savings through waste heat recovery in logistics and public transport vehicles.
- In December 2024, Cummins introduced a modular exhaust heat recovery solution designed for large industrial engines used in construction, mining, and power generation. The innovation features a scalable architecture that can be customized across engine sizes and applications, improving heat utilization efficiency by up to 15%. This development is expected to attract industries under pressure to meet tightening environmental standards without compromising performance.
- In October 2024, Faurecia, a global leader in automotive technologies, acquired Germany-based Thermamax, a specialist in high-temperature insulation and thermal energy recovery systems. The acquisition aims to enhance Faurecia’s EHRS portfolio by integrating Thermamax’s expertise in thermal shielding and energy-efficient exhaust designs. This move positions Faurecia to better serve OEMs with complete EHRS solutions amid rising demand for low-emission vehicle technologies.
- In November 2024, Tenneco announced the expansion of its EHRS manufacturing facility in Suzhou, China, to meet growing regional demand from automakers and industrial clients. The facility upgrade includes new automated production lines and R&D capabilities aimed at customizing EHRS units for hybrid vehicles and heavy-duty trucks. This expansion underlines Asia-Pacific’s emergence as a fast-growing EHRS market, driven by tighter emission norms and rising vehicle production.
