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Global Pharmaceutical Continuous Manufacturing Market – Industry Trends and Forecast to 2031

  • Healthcare
  • Upcoming Report
  • Mar 2024
  • Global
  • 350 Pages
  • No of Tables: 220
  • No of Figures: 60

Global Pharmaceutical Continuous Manufacturing Market – Industry Trends and Forecast to 2031

Market Size in USD Billion

CAGR - 81.6% Diagram

Diagram Forecast Period 2023–2031
Diagram Market Size (Base Year) USD 2.86 Billion
Diagram Market Size (Forecast Year) USD 5.35 Billion
Diagram CAGR 81.6%

Global Pharmaceutical Continuous Manufacturing Market, By Product Type (Integrated Systems, Semi-Continuous Systems, and  Controls, Continuous Granulators, Continuous Coaters, Continuous Blenders, Continuous Dryers, Other Semi- Continuous Systems), Application Type (Active Pharmaceutical Ingredient, Dry Powders, and  Biologics, End Product Manufacturing, and Solid Dosage), Distribution Channel (Hospital Pharmacy, Retail Pharmacy, and Online Pharmacy), End User (Research and Development Departments and Full-Scale Manufacturing Companies, Contact Manufacturing Organizations (CMOs), Pharmaceuticals Companies, Research Institutes, and Contact Research Organizations (CROs) – Industry Trends and Forecast to 2031.

Pharmaceutical Continuous Manufacturing Market Analysis and Size

The global pharmaceutical continuous manufacturing market is propelled by cost-effectiveness, efficiency, and regulatory support. Continuous manufacturing ensures streamlined production processes, consistent product quality, and faster time-to-market. It finds applications in tablet production, granulation, coating, and integrated process control, offering supply chain integration and enhanced traceability for pharmaceutical companies worldwide.

Data Bridge Market Research analyses that the global pharmaceutical continuous manufacturing market was growing at a value of USD 2.86 billion in 2023 and is expected to reach a value of USD 5.35 billion in 2031 and register a CAGR of 8.16% from 2024 to 2031. In addition to the market insights such as market value, growth rate, market segments, geographical coverage, market players, and market scenario, the market report curated by the Data Bridge Market Research team includes in-depth expert analysis, import/export analysis, pricing analysis, production consumption analysis, patent analysis and consumer behavior.  

Report Scope and Market Segmentation      

Report Metric

Details

Forecast Period

2024 to 2031

Base Year

2023

Historic Years

2022 (Customizable to 2016-2021)

Quantitative Units

Revenue in USD Billion, Volumes in Units, Pricing in USD

Segments Covered

Product Type (Integrated Systems, Semi-Continuous Systems, and  Controls, Continuous Granulators, Continuous Coaters, Continuous Blenders, Continuous Dryers, Other Semi- Continuous), Application Type (Active Pharmaceutical Ingredient, Dry Powders, and  Biologics, End Product Manufacturing, and Solid Dosage), Distribution Channel (Hospital Pharmacy, Retail Pharmacy, and  Online Pharmacy), End User (Research and Development Departments and Full-Scale Manufacturing Companies, Contact Manufacturing Organizations (CMOs), Pharmaceuticals Companies, Research Institutes, and Contact Research Organizations (CROs))

Countries Covered

U.S., Canada, Mexico, Germany, France, U.K., Netherlands, Switzerland, Belgium, Russia, Italy, Spain, Turkey, Rest of Europe, China, Japan, India, South Korea, Singapore, Malaysia, Australia, Thailand, Indonesia, Philippines, Rest of Asia-Pacific, Saudi Arabia, U.A.E., South Africa, Egypt, Israel, Rest of Middle East and Africa, Brazil, Argentina, and Rest of South America

Market Players Covered

GEA Group Aktiengesellschaft (Germany), Thermo Fisher Scientific Inc. (U.S.), Hosokawa Micron Group (Japan),  Robert Bosch GmbH 9Germeany), Glatt GmbH (India), Siemens (Germany), Coperion GmbH (Germany), Aurobindo Pharma (India), L.B. Bohle Maschinen und Verfahren GmbH (Germany), Dr. Reddy’s Laboratories Ltd. (India), Mylan N.V. (U.S.), Novartis AG (Switzerland),  and Sanofi (France) among others

Market Opportunities

  • Regulatory Support and Compliance
  • Increased Efficiency and Productivity

Market Definition

Pharmaceutical continuous manufacturing is a production method where pharmaceuticals are manufactured continuously without interruption. It involves the streamlined and integrated processing of raw materials into finished products, such as tablets, capsules, and other dosage forms.

Global Pharmaceutical Continuous Manufacturing Market Dynamics

Drivers

  • Continuous Manufacturing in Pharmaceuticals Facilitates Cost Savings  

Continuous manufacturing in pharmaceuticals facilitates cost savings by optimizing operations, cutting labor requirements, reducing energy consumption, and minimizing material waste. Its uninterrupted processes enhance efficiency and resource utilization, leading to improved profitability and competitiveness for pharmaceutical companies. These advantages make it a strategic choice for companies aiming to enhance their bottom line and market position.

  • Continuous Manufacturing Enhances Resource Efficiency

Continuous manufacturing enhances resource efficiency by minimizing downtime between production cycles, optimizing equipment utilization, and reducing the need for manual intervention. With continuous processes, pharmaceutical companies can streamline their operations, reduce waste, and utilize resources more effectively. By integrating automation and advanced control systems, continuous manufacturing ensures precise monitoring and adjustment of parameters, maximizing resource utilization while maintaining product quality and consistency, ultimately improving overall operational efficiency.

Opportunities

  • Regulatory Agencies Encouraging the Adoption of Continuous Manufacturing

Regulatory agencies, such as the FDA and EMA, are encouraging the adoption of continuous manufacturing to enhance drug quality, ensure consistent product standards, and expedite drug development and approval processes. Their endorsement stems from the method's capacity to enhance process control and product quality monitoring, thus minimizing variations. By encouraging its adoption, regulatory bodies aim to modernize manufacturing practices, boost efficiency, and maintain stringent quality standards across the pharmaceutical industry, thereby fostering market growth and widespread adoption.

  • Increased Efficiency and Productivity by Continuous Manufacturing Processes

Continuous manufacturing processes transform efficiency in pharmaceutical production by drastically cutting production cycle times, minimizing manual interventions, and boosting overall productivity in contrast to traditional batch manufacturing. By streamlining operations and eliminating batch-related downtimes, continuous processes ensure seamless production flows and rapid product turnaround. Automation and real-time monitoring further enhance efficiency, enabling immediate adjustments and quality assurance measures. Consequently, pharmaceutical companies can meet market demands swiftly, reduce costs, and maintain high-quality standards, enhancing competitiveness in the industry.

Restraints/Challenges

  • Risk of Technology Failure Impact Production Efficiency

Continuous manufacturing systems are reliant on automation, control systems, and software platforms, which may be prone to technical glitches, software failures, or equipment malfunctions. The risk of technology failure and process disruptions can impact production efficiency, product quality, and regulatory compliance, posing risks to patient safety and business continuity.

  • Initial Investment Costs

Implementing continuous manufacturing requires significant upfront investment in equipment, technology upgrades, staff training, and process validation. The high initial costs associated with transitioning from traditional batch manufacturing to continuous processes may deter some pharmaceutical companies from adopting these technologies.

This global pharmaceutical continuous manufacturing market report provides details of new recent developments, trade regulations, import-export analysis, production analysis, value chain optimization, market share, the impact of domestic and localized market players, analyses opportunities in terms of emerging revenue pockets, changes in market regulations, strategic market growth analysis, market size, category market growths, application niches and dominance, product approvals, product launches, geographic expansions, technological innovations in the market. To gain more info on the global pharmaceutical continuous manufacturing market contact Data Bridge Market Research for an Analyst Brief, our team will help you make an informed market decision to achieve market growth.

Recent Developments

  • In March 2022, USP India extended its presence in Hyderabad, announcing plans for a new continuous manufacturing facility with an added capital injection of USD 20 million. This expansion underscores USP's commitment to enhancing its operations and services in India's pharmaceutical sector
  • In March 2022, Phlow Corp, a U.S. based public benefit company specializing in essential medicines, partnered with Virginia Commonwealth University (VCU) Medicines for All Institute and AMPAC Fine Chemicals. The collaboration aims to offer contract research and development services for small molecule pharmaceutical products, focusing on continuous manufacturing, thereby bolstering the pharmaceutical industry's capabilities and innovation

Global Pharmaceutical Continuous Manufacturing Market Scope

The global pharmaceutical continuous manufacturing market is segmented into four notable segments based on product type, application type, distribution channel, and end user. The growth amongst these segments will help you analyze meager growth segments in the industries and provide the users with a valuable market overview and market insights to help them make strategic decisions for identifying core market applications.

Product Type

  • Integrated Systems
  •  Semi-Continuous Systems
  • Controls
  • Continuous Granulators
  • Continuous Coaters
  • Continuous Blenders
  • Continuous Dryers
  • Other semi-continuous Systems

Application Type

  •  Active Pharmaceutical Ingredient
  •  Dry Powders
  • Biologics
  • End Product Manufacturing
  • Solid Dosage

Distribution Channel

  • Retail Pharmacy
  • Online Pharmacy
  • Hospital Pharmacy

End User

  • Research and Development Departments
  •  Full-Scale Manufacturing Companies
  • Contact Manufacturing Organizations (CMOs)
  • Pharmaceuticals Companies
  • Research Institutes
  • Contact Research Organizations (CROs)

Global Pharmaceutical Continuous Manufacturing Market Regional Analysis/Insights

The global pharmaceutical continuous manufacturing market is analysed and market size insights and trends are provided by based on product type,  application type,  distribution channel, and end user as referenced above.

The countries covered in the global pharmaceutical continuous manufacturing market report are U.S., Canada, Mexico, Germany, Italy, U.K., France, Spain, Netherlands, Belgium, Switzerland, Turkey, Russia, rest of Europe, China, India, South Korea, Australia, Singapore, Malaysia, Thailand, Indonesia, Philippines, Rest of Asia-Pacific, South Africa, Saudi Arabia, U.A.E., Egypt, Israel, Rest of Middle East and Africa, Brazil, Argentina and Rest of South America.

Europe dominates the global pharmaceutical continuous manufacturing market due to its stringent regulatory environment, fostering innovation and adoption of advanced manufacturing techniques. The region boasts a well-established pharmaceutical industry, extensive research infrastructure, and strong support for technological development.

Asia-Pacific is the fastest-growing region in the global pharmaceutical continuous manufacturing market due to increasing investments in pharmaceutical manufacturing infrastructure, rising adoption of advanced technologies, expanding pharmaceutical markets, growing demand for affordable healthcare solutions, and supportive government initiatives promoting innovation and development in the region.

The country section of the report also provides individual market-impacting factors and changes in regulation in the market domestically that impact the current and future trends of the market. Data points such as down-stream and upstream value chain analysis, technical trends and porter's five forces analysis, case studies are some of the pointers used to forecast the market scenario for individual countries. Also, the presence and availability of global brands and their challenges faced due to large or scarce competition from local and domestic brands, impact of domestic tariffs and trade routes are considered while providing forecast analysis of the country data.   

Competitive Landscape and Global Pharmaceutical Continuous Manufacturing Market Share Analysis

The global pharmaceutical continuous manufacturing market competitive landscape provides details by competitors. Details included are company overview, company financials, revenue generated, market potential, investment in research and development, new market initiatives, global presence, production sites and facilities, production capacities, company strengths and weaknesses, product launch, product width and breadth, application dominance. The above data points provided are only related to the companies' focus related to global pharmaceutical continuous manufacturing market.

Some of the major players operating in the global pharmaceutical continuous manufacturing market are:

  • GEA Group Aktiengesellschaft (Germany)
  • Thermo Fisher Scientific Inc. (U.S.)
  • Hosokawa Micron B.V. (Japan)
  • Robert Bosch GmbH 9Germeany)
  • Glatt GmbH (India)
  • Siemens (Germany)
  • Coperion GmbH (Germany)
  • Aurobindo Pharma (India)
  • L.B. Bohle Maschinen und Verfahren GmbH (Germany)
  • Dr. Reddy’s Laboratories Ltd. (India)
  • Mylan N.V. (U.S.)
  • Novartis AG (Switzerland)
  • Sanofi (France)


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Research Methodology:

Data collection and base year analysis are done using data collection modules with large sample sizes. The stage includes obtaining market information or related data through various sources and strategies. It includes examining and planning all the data acquired from the past in advance. It likewise envelops the examination of information inconsistencies seen across different information sources. The market data is analysed and estimated using market statistical and coherent models. Also, market share analysis and key trend analysis are the major success factors in the market report. To know more, please request an analyst call or drop down your inquiry.

The key research methodology used by DBMR research team is data triangulation which involves data mining, analysis of the impact of data variables on the market and primary (industry expert) validation. Data models include Vendor Positioning Grid, Market Time Line Analysis, Market Overview and Guide, Company Positioning Grid, Patent Analysis, Pricing Analysis, Company Market Share Analysis, Standards of Measurement, Global versus Regional and Vendor Share Analysis. To know more about the research methodology, drop in an inquiry to speak to our industry experts.

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Customization Available:

Data Bridge Market Research is a leader in advanced formative research. We take pride in servicing our existing and new customers with data and analysis that match and suits their goal. The report can be customized to include price trend analysis of target brands understanding the market for additional countries (ask for the list of countries), clinical trial results data, literature review, refurbished market and product base analysis. Market analysis of target competitors can be analyzed from technology-based analysis to market portfolio strategies. We can add as many competitors that you require data about in the format and data style you are looking for. Our team of analysts can also provide you data in crude raw excel files pivot tables (Fact book) or can assist you in creating presentations from the data sets available in the report.

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FREQUENTLY ASK QUESTIONS

The pharmaceutical continuous manufacturing market size will be worth USD 5.35 billion in 2031.
The growth rate of the pharmaceutical continuous manufacturing market is 8.16%.
Continuous manufacturing in pharmaceuticals facilitates cost savings & continuous manufacturing enhances resource efficiency are the growth drivers of the pharmaceutical continuous manufacturing market.
Product type, application type, distribution channel, and end user are the factors on which the pharmaceutical continuous manufacturing market research is based.
Major companies in the pharmaceutical continuous manufacturing market are GEA Group Aktiengesellschaft (Germany), Thermo Fisher Scientific Inc. (U.S.), Hosokawa Micron Group (Japan), Robert Bosch GmbH 9Germeany), Glatt GmbH (India), Siemens (Germany), Coperion GmbH (Germany), Aurobindo Pharma (India), L.B. Bohle Maschinen und Verfahren GmbH (Germany), Dr. Reddy’s Laboratories Ltd. (India), Mylan N.V. (U.S.), Novartis AG (Switzerland), and Sanofi (France) among others
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