Growing Demand for Aluminium Wire Rods in Power Cables and Overhead Conductors is Expected to Drive The Market

Overhead conductors are a physical medium to carry electrical energy from one end to another end of conductors, which are good conductors of heat—the important components of overhead conductors and underground electrical transmission and distribution systems. The conductor used in power cables is selected based on the different types and sizes of conductors available.

The ideal conductor offers features such as maximum electrical conductivity, high tensile strength, and can withstand mechanical stresses. It has the least specific gravity and is easily available at a low cost. Power cables have aluminium rod connectors attached for various features that any conductor offers, such as a larger diameter for current flow, which reduces corona, less conductivity, lesser tensile strength, and lower tensile strength than other metals such as copper.

Hence, due to various features depicted by the aluminium metal, the metals are in high demand for power cables across Europe. The aluminium products are utilized in power cables; they offer more protection from weather and chemicals and are saved from getting corroded.

The aluminium wire rod is more focused on now a day because various industries require more power and lesser cost material; those are good conductors of heat and need less maintenance.

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Data Bridge Market Research analyzes that The Europe Aluminium Wire Rod Market is expected to reach USD 33.57 billion by 2035 from USD 18.62 billion in 2024, growing with a substantial CAGR of 5.6% in the forecast period of 2025 to 2035.  

Key Findings of the Study

Increasing Need for Alloy Grade Wires

In today's industry, companies manufacturing aluminium wires are working hard to improve profits and expand the business in these hypercompetitive markets, which puts constant pressure to compress the costs and improve profitability. Compressing the cost related to alloy grade aluminium wires plays a major role in increasing the profitability of the companies.

One major strategy for cutting expenses is increasing the alloy grade wires categories based on the proportion of magnesium and aluminium used. Automating the whole process of manufacturing wires has numerous advantages, such as decreasing the high-performing employees, prioritizing the training and mentoring sessions, automating the repetitive processes, promoting talent, and many others.

Moreover, the adoption of different alloy grade wires for different purposes related to aerospace and charging infrastructure helps the companies to address the shortfall of material. It can help avoid the lag in the business operations to meet the market demand, which helps to avoid financial impact on the business. This improves the consultancy over business processes, which ensures transparency and clarity about the financial reality.

Report Scope and Market Segmentation

Segment Analysis

The Europe Aluminium Wire Rod market is segmented into six notable segments based on product type, grade, diameter, processing, application, and end-use.

• On the basis of product type, the market is segmented into Continuous Cast Aluminium Wire Rod, Rolled Aluminium Wire Rod, Extruded Aluminium Wire Rod

In 2025, the Continuous Cast Aluminium Wire Rod segment is expected to dominate the market with a market share of 52.38%, due to its superior production efficiency, consistent quality, and cost-effectiveness.

• On the basis of grade, the market is segmented into Electrical Conductivity (EC) Grade, Mechanical (Non-EC) Grade, Wire Rod For Deoxidation (DEOX) Applications

In 2025, the Electrical Conductivity (EC) Grade segment is expected to dominate the market with a market share of 57.40%, due to its superior electrical conductivity, making it the preferred choice for electrical applications such as power transmission, cables, and electronic components.

• On the basis of diameter, the market is segmented into Below 9.5 Mm, 5 Mm - 12 Mm, Above 12 Mm
• On the basis of processing, the market is segmented into Continuous Casting, Extrusion, Cold Drawing, Hot Rolling, Others
• On the basis of application, the market is segmented into Electrical & Power, Industrial & Manufacturing, Transportation, Others
• On the basis of End-Use, the market is segmented into Energy & Utilities, Telecommunications, Automotive, Aerospace & Defense, Building & Construction, Industrial Machinery & Equipment, Others.

In 2025, France is expected to dominate the market

In 2025, France is expected to dominate with a market share of 13.71%, due to its strong industrial base, particularly in the automotive, electrical, and construction sectors, which are major consumers of aluminium wire rods.

Major Players

Hindalco Industries Ltd. (India), Norsk Hydro ASA (Norway), Alcoa Corporation (United States), TRIMET Aluminium SE (Germany), RusAL (Russia), Hellenic Cables (Greece), Vimetco NV (Netherlands), Scepter Inc (United States), Lamifil (Belgium), JSC “Zvetlit” (Belarus), Esal Rod Alloys, S.A. (Spain), NPA Skawina (Poland), Emta Cable (Turkey)and among others

Market Developments

• In September 2023, Hindalco Industries Limited, an aluminium rolling and recycling company, has partnered with Italy’s Metra SpA, a leader in aluminium extrusions. This collaboration aims to develop advanced aluminium extrusion and fabrication technologies for high-speed rail coaches in India, supporting the Indian Government’s vision to boost domestic manufacturing. By combining Hindalco’s expertise in aluminium with Metra’s advanced technology in extrusion, machining, and welding, this partnership will bring world-class technology—currently limited to Europe, China, Japan, and a few other countries—to India, aiding the modernization of Indian Railways.
• In August 2022, Hindalco Industries Ltd., part of the Aditya Birla Group, and Greenko Energies Pvt. Ltd. have entered a commercial arrangement to develop a renewable energy project that will supply 100 MW of round-the-clock carbon-free power to Hindalco's Aditya Aluminium smelter in Odisha. The project, which includes the development of 375-400 MW of solar and wind capacity, will reduce CO2 emissions by 680,000 tonnes annually. This project will be one of the first in the aluminium sector to rely on solar and wind power with over 85% reliability, without dependence on grid electricity. Greenko will design, construct, and operate the facilities, while also ensuring continuous power through its hydro pump storage project in Andhra Pradesh. Aligned with Hindalco’s sustainability goals, the project supports its vision to become net carbon neutral by 2050 and follows its ongoing investment in renewable energy.
• In January 2021, Emta Cable was awarded with certificate ISO 9001:2015 for manufacture of all aluminium products quality. This certification will help the company to diversify their product portfolio with best possible quality. This will help the company to increase its brand value.
• In May 2022, Esal Rod Alloys, S.A. has been awarded with ISO 14001 certificate for environment management. The certification will help the company to increase their value in market about the quality of product being offered to customers.
• In February 2020, NPA Skawina announced the launch of new aluminium alloys. The company launched the product for diversifying its product portfolio and will be able to enter into new markets

As per Data Bridge Market Research analysis:

France is expected to dominate the market

In 2025, France is anticipated to dominate the market, driven by its robust industrial base, particularly in the automotive, electrical, and construction sectors, which are key consumers of aluminum wire rods.

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